WATCH THE VIDEOS
BROCHURES
- Superior Machinery Systems- Integrated High-Quality Solutions for the Steel Industry
- Superior Machinery Systems- High Performance Steel Processing Systems
- Superior Machinery Systems- Semi-automatic Universal Sawing Machines
- Superior Machinery Systems- Fully Automatic Universal Sawing Machines
- References for Steel Processing Projects
- References for Shot Blasting and Painting Projects
- Specialist Machinery Sales | Brochure
- Specialist Machinery Sales | The Art of Steel Processing Automation
- Specialist Machinery Sales | Client Testimonials
FEATURES
PRECISE CUTS
- Robust, powerful drive with hardened and ground helical gears
- Smooth operation
SWIVELLING VERTICAL CLAMPING DEVICE
- Swivelling vertical clamping device for mitre cuts
- For optimal material clamping and shortest remnant parts length
AUTOMATIC ZERO-POINT RECOGNITION
- Laser light barrier for the cut identification
HIGH DEGREE OF AUTOMATION
- Automatic mitring
- Automatic, program-controlled processing of cutting sequences
HIGH DEGREE OF AUTOMATION
- Measuring cut-off gripper as an additional clamp while cutting
- Automatic sorting of front cuts, end pieces and finished pieces
MACHINE OPERATION WITH THE MOST ADVANCED SOFTWARE
- Machine operation via a keyboard display integrated into the control console
- Input of cutting angle and cutting speed
- Easy data import and export
- Materials database with factory settings
- Production data report and numerous evaluation possibilities
- Remote diagnosis
HIGH CUTTING CAPACITY
- Automatic calculation of the feed rate and cutting speed based on the DIN number or material category
- Feed motion via hydraulic cylinder
WORKPIECE CLAMPING
- Infeed and outfeed sides individually controllable
- Clamping-pressure reduction through reduction valve
- Clamping-path optimization through integrated measuring system
- Flexible when it comes to material measurement, especially with large areas
- Optimum clamping for miter cuts
AUTOMATED SAWING PROCESS
- Efficient processing of medium and large batches
- Minimal end-piece lengths due s pecial gripper design
- Multiple-stroke for cutting lengths up to 9,999 mm
- High-precision positioning via servomotor and ballscrew spindle
- Accurately directed via linear guides
SHORTEST CUTTING TIMES
- Saw blade feed up to 2,000 mm per minute for thin-walled tubes and profiles
- Dynamic feed control
WASTE MINIMIZATION AND PRODUCTIVITY SAFEGUARDING
- Automatic material height measurement (standard) and material width measurement (optional)
- Machine stops if the material does not correspond to the programmed data
- Length correction with miter cuts (only with optional width measurement)
SHORT CYCLE TIMES
- Separate roller-conveyor drive of the magazine and the roller conveyor of the automatic feed
- Bar changeover takes place outside of the cycle time
- New material bar is moved to starting position while another bar is being processed in the saw
MINIMUM QUANTITY LUBRICATION
- Virtually Dry Workpiece
- Optimum tool lubrication while sawing profiles
- Installable in addition to cooling water unit
- Level monitoring of minimal and flood lubricants
- Long saw blade life
SAVINGS IN OPERATING STEPS
- Up to three cuts possible on the front and back sides of the bar (rectangular profile)
- Push-off brush for removal of the gusset
DRILL AXIS KDV
- highest possible level of automation
- The drill spindle is controlled fastly and precisely over a ball screw via servomotor
COMPLEMENTARY
T3 TRANSPORT SYSTEM FOR CIRCULAR SAWS
- For material feed and removal with circular saws
- Ball-bearing light-running rollers
- Operating width: 330 mm / Roller diameter: 60 mm
AUTOMATIC BAR SEPARATION
- VM Bundle Magazine
- For pre-storing of round and square material in the bundle
AUTOMATIC BAR INFEED
- LM 1 loading magazine
- For pre-storing round and square material
T4 TRANSPORT SYSTEM FOR CIRCULAR SAWS
- For material feed and removal with circular saws
- Solid rollers running in ball bearings, optionally available with drive
- Operating width: 390 mm / Roller diameter: 60 mm
Tipping roll rail
- Sections can be adjusted flexibly
- Via "teach-in" it can be adjusted to various positions
ABQ
- Section cross distributor with cross beating chains
- For automatic sorting of cuts forwards and backwards
SOFTWARE
PROFICUT – EASY, USER-FRIENDLY MACHINE OPERATION
- Programming of orders via colour touchscreen with large keypads directly on the machine control console
- Storage possibility for as many sawing orders as desired
- Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)
- Graphical representation of the material
- Machine operation
PROFICUT – PROFILE DATABASE
- Comprehensive profile database
- Easily expandable
- Graphic display of workpiece forms
PROFICUT – PRODUCTION DATA REPORT
- Recording of production times of individual pieces or entire orders
PROFICUT – DATA TRANSFER AND DATA RESPONSE
- Data input directly on the machine control console
- Data import in DSTV or DSTV+ format
- Data export of previously produced parts in DSTV feedback format to any directory
DOWNLOADS
SERVICE
OPTIMAL AVAILABILITY AND PERFORMANCE
With over 135 years in business, we are the experts in steel processing and surface treatment. Our custom made service
solutions guarantee that you benefit from an optimal performance, availability and continuous high quality output of your
investment.
Excellent Preventive Maintenance Packages
Maximum uptime can be ensured thanks to our excellent preventive maintenance packages. Together with you, our skilled engineers will keep your equipment up to date, improve your process efficiency and give advice to meet new market demands.
Advanced Process Monitoring Systems
With the help of advanced process monitoring systems, you will get a clear insight in your machine performance, and preventive maintenance can be planned in time.
Professional Helpdesk
For fast and immediate assistance, you can rely on our help desk. Spare parts and assistance will be quickly on site, whenever and wherever needed.
Original Spare Parts and Starter Kits
Original spare parts stand for optimum efficiency, higher uptime and a longer service life of your machine. In order to safeguard production continuity and short down time, you can make use of various starter kits. In that case you will have all parts you need on stock.
First Class Assistance On Site
Knowledge, experience and a passionate commitment to support our customers in the best possible way is what makes our service strong. Together, we will look for the best manufacturing methods for your products.
Effective Training
Tailor-made training programs will improve the productivity of your machine, as well as the skills of your employees.
WHY BUY?
HOW TO BUY?
- Intro) Advice Made of Steel – Handshake & Hello
- Step 1) Steel Processing Innovation
- Step 2) Working Together – Market Position
- Step 3) Working Together – PEST Analysis
- Step 4) Selection of Equipment & Selection of Solution
- Step 5) SWOT Analysis
- Step 6) Automation Design Lifecycle Planning
- Step 7) Business Process Brief
- Step 8) Balanced Scorecard
- Step 9) Confidentiality Agreement
- Step 10) Flexibility Study Part 1
- Step 11) Flexibility Study Part 2
- Step 12) Flexibility Study Part 3
- Step 13) Flexibility Study Part 4
- Step 14) Flexibility Study Part 5
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KALTENBACH KKS 463 NA CIRCULAR SAWING MACHINE
Fully-Automatic Universal Circular Saw for profiles, solid materials, and tubes
workspace [mm]: 153 mm
BENEFITS AT A GLANCE
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- Automatic processing of flat, angle and solid materials
- Multiple front and back cuts
- Automatic calculation of the cutting speed and saw feed rate
- Electronic cutting-height adjustment
- Rapid reverse motion of the saw blade
- Minimal end-piece lengths
- Automatic cut-off sorting
- Simple operation and programming via touchscreen
Explore an array of videos by clicking on WATCH THE VIDEOS above.
Unlock your potential with this superior Kaltenbach KKS 463 NA Circular Saw. Specialist Machinery Sales is committed to delivering tangible results, providing auditable, deliverable, measurable, and evidence-based metrics for your strategic team to calculate ROI, capacity increase, and man-hours reduction. Our comprehensive assessment includes evaluating your current position, ongoing strategy, and identifying any gaps to ensure successful delivery to your business and clients. Trust Specialist Machinery Sales to optimise your operations and drive success with the innovative Kaltenbach KKS 463 NA Circular Saw.
