Kaltenbach KDB 615 Profile Drilling / Beamline Machine

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Kaltenbach 3D Layout Pre- to Post-Fabrication

 

KDB+KBB Lots of power, less to spend.

 

Kaltenbach - Behind-the-scenes - Back End Milling

BROCHURES

FEATURES

Robust machine portal construction

Robust machine portal construction

  • High rigidity ensures low vibrations for low operational costs
  • Very long machine lifetime even under challenging conditions

Drill carriages with drill spindles

  • Robust design for low vibrations and less tool wear
  • Fast and precise positioning via ball screw drive and servomotors

Clamping system

Clamping system

  • Horizontal and vertical clamping system for less vibration
  • High clamping power for best fixation and precision
  • Less tool wear and thus operational costs

Drilling spindles

  • Provided Technologies are drilling, milling, tapping, countersinking and marking
  • Powerful and fast processing
  • Outstanding drilling performance

Automatic tool changer

Automatic tool changer

  • Fast tool changer for 5 tools per axis
  • Low setup time for higher machine utilization

Chip container

  • Integrated chip container in machine base
  • Easy chip handling
  • Extractable on both side for full flexibility

Chip conveyor

  • Automated chip handling
  • Higher comfort for the operator

Hard stamping unit

  • Fast marking of numbers and letters
  • Mark up to 21 letters without material movement in parallel
  • Marking is also visible after shotblasting and painting

Contour marking

Contour marking

  • Fast and flexible marking for characters and geometries
  • Marking on up to 4 material sides

Milling

Milling

  • Powerful milling features
  • Easy operation due to milling macros

Profile measurement

  • Integrated profile measurement with drilling tools
  • Align operations to different reference lines
  • Increase precision of operations

SOFTWARE

PROFILINE – EASY, USER FRIENDLY MACHINE OPERATION

PROFILINE – EASY, USER-FRIENDLY MACHINE OPERATION

  • Programming of orders via color touchscreen with large keypads directly on the machine control console

PROFILINE – ORDER MANAGER

PROFILINE – ORDER MANAGER

  • Create, copy and delete orders
  • Graphic display of individual positions within an order

PROFILINE – PROFILE DATABASE

PROFILINE – PROFILE DATABASE

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms

PROFILINE – TOOL MANAGER

PROFILINE – TOOL MANAGER

  • Tool Changer setup based upon the tool type and diameter
  • Allocation of the drill diameter to rotational speed settings and feed rates

PROFILINE – PRODUCTION DATA REPORT

PROFILINE – PRODUCTION DATA REPORT

  • Recording of production times of individual pieces or entire orders

PROFILINE – DATA TRANSFER AND DATA RESPONSE

PROFILINE – DATA TRANSFER AND DATA RESPONSE

  • Data input directly on the machine’s control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory


COMPLEMENTARY

kaltenbach-kbb-bandsaw

KBB 601 BANDSAWING MACHINE

  • Fast and accurate saw for small and medium profiles
  • Cutting mitring angle up to +/-60°
  • Double horizontal clamping device for low vibrations
  • Automatic feed control and slippage detection for highest comfort

Measuring carriage

  • Precise positioning of material
  • Adjustments for the processing of layers possible

Push-off device

  • Automated outsorting of short parts
  • Handling of parts with straight cuts
  • Up to 2 outfeed positions

Short piece gripper

  • Automated outsorting of short parts
  • Handling of parts with mitered cuts
  • Up to 3 outfeed positions

Autosorter

  • Automated out sorting of short parts
  • Handling of parts with mitred cuts
  • Up to 6 outfeed positions

SERVICE

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide-ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

SUPERIOR MACHINERY SERVICES

During these trying times and to cope up with the global demands for 24x7 and superb after-sales service, SMS is proud to offer our very own Superior Machinery Services to address any technical concerns to help maximise the performance of your machinery. Please see click below our services brochure for more information:

Superior Machinery Services (Brochure)

Introducing remote diagnostic support via augmented reality helmet

SMS provides remote support with augmented reality helmets to maintain your fleet of machines at full capacity and quality. This rechargeable helmet serves as the customer's eyes and ears, allowing our service technician to assist you with installation and repair. The smart helmet is available for hire for $250 per hour.

SMS understands the importance of keeping your fleet of machinery running. The services brochure include information on what levels of support we can provide including the schedule of fees and scope of services. Contact us for more information.

Request a machinery evaluation

WHY BUY?

Meet the Managing Director of Kaltenbach _ Specialist Machinery Sales

 

Click the testimonials and case studies to see the positive gains your peers are gaining:

  1. If your fabrication workshop is not considering synchronising the shot-blasting and beamline together and working both machines in lights out automation perhaps you should be?
  2. Why is the steel service centre culture committed to investing in the cheapest beamline with limited capability, automation, speed or service reliability? No wonder value can not be provided to every profile competitively
  3. Why the fabricator needs to invest in a smarter machine than the steel service centre
  4. A fabricator should ask these questions before purchasing a beamline/coping robot to compare the workshop footprint ROI from loss of fabrication vs benefits of internal processing
  5. Ordering a beamline that works with NO LABOUR and in 100% automatic mode and lights out when everyone has left the factory
  6. Benefits for fabricating in house & reasons why to stop losing money purchasing processed steel from steel service centres that increase your fabrication man-hours by 40%, increase schedule & cost by 40%
  7. Any beamline manufacturer or agent of traditional beamlines or automatic systems must answer these critical questions to ensure the fabricator will be competitive
  8. Why the steel service centre refuses to include layout marking for add-on-parts AOP’s
  9. So what’s the problem with the steel service committing the cheapest beamline specification on the market?
  10. Specialist Machinery Sales | Brochure
  11. Specialist Machinery Sales | The Art of Steel Processing Automation
  12. Specialist Machinery Sales | Client Testimonials

Case Study - Unger Steel and Kaltenbach Shotblasting Systems Specialist Machinery Sales

 

Case Study - ExtraCo and Kaltenbach Bandsawing & Drilling Machines Specialist Machinery Sales

 

Case Study - Onyx Industries and Kaltenbach Saw & Drill Line Machines _ Specialist Machinery Sales

 

Case Study - Al Arabi Factory and Kaltenbach BandsawDrilling Machines Specialist Machinery Sa

 

Kaltenbach at IPS 2017 (International Partners in Steel) Specialist Machinery Sales

 

Kaltenbach at IPS 2015 (International Partners in Steel) Specialist Machinery Sales

 

Kaltenbach at IPS 2013 (International Partners in Steel) Specialist Machinery Sales

 

Company Profile - Who are Kaltenbach Specialist Machinery Sales

 

(Image Trailer) Who are Kaltenbach Specialist Machinery Sales

 

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HOW TO BUY?

NEWS

KALTENBACH KDB 615 PROFILE DRILLING / BEAMLINE MACHINE

FOR LIGHT- AND MEDIUM-DUTY STEEL FABRICATION AND SERVICE CENTRES

Workspace [mm]: 620 x 410

BENEFITS AT A GLANCE

    • Robust design for a longer machine lifetime
    • Efficient drilling, milling, marking, tapping and countersinking
    • Powerful clamping system for a longer tool lifetime
    • Intelligent material measurement for great process reliability
    • Servomotors and ball screw for high-precision
    • Tool changer for 5 tools per axis for fewer setup times
    • Compact design for high processing performance

Auditable, deliverable, measurable and evidence-based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man-hours reduced from a Kaltenbach KDB 615 Profile Drilling / Beamline Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

Expert Insights on Kaltenbach

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