WATCH THE VIDEOS
BROCHURES
- Kaltenbach KDB Series Profile Drilling Machines Brochure
- Kaltenbach KBB 601 / 1001 DG + KDB 615 | 1015 Saw Drill-Line Brochure
- Systems for Steel Processing (SSP) – Product Catalogue
- Kaltenbach Sample Layouts
- Specialist Machinery Sales | Brochure
- Specialist Machinery Sales | The Art of Steel Processing Automation
- Specialist Machinery Sales | Client Testimonials
FEATURES
ROBUST MACHINE PORTAL CONSTRUCTION
- High rigidity ensures low vibrations for low operational costs
- Very long machine lifetime even under challenging conditions
DRILL CARRIAGES WITH DRILL SPINDLES
- Robust design for low vibrations and less tool wear
- Fast and precise positioning via ball screw drive and servomotors
CLAMPING SYSTEM
- Horizontal and vertical clamping system for less vibration
- High clamping power for best fixation and precision
- Less tool wear and thus operational costs
DRILLING SPINDLES
- Provided Technologies are drilling, milling, tapping, countersinking and marking
- Powerful and fast processing
- Outstanding drilling performance
AUTOMATIC TOOL CHANGER
- Fast tool changer for 5 tools per axis
- Low setup time for higher machine utilization
CHIP CONTAINER
- Integrated chip container in machine base
- Easy chip handling
- Extractable on both side for full flexibility
CHIP CONVEYOR
- Automated chip handling
- Higher comfort for the operator
HARD STAMPING UNIT
- Fast marking of numbers and letters
- Mark up to 21 letters without material movement in parallel
- Marking is also visible after shotblasting and painting
CONTOUR MARKING
- Fast and flexible marking for characters and geometries
- Marking on up to 4 material sides
MILLING
- Powerful milling features
- Easy operation due to milling macros
PROFILE MEASUREMENT
- Integrated profile measurement with drilling tools
- Align operations to different reference lines
- Increase precision of operations
SOFTWARE
PROFILINE – EASY, USER-FRIENDLY MACHINE OPERATION
- Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFILINE – ORDER MANAGER
- Create, copy and delete orders
- Graphic display of individual positions within an order
PROFILINE – PROFILE DATABASE
- Comprehensive profile database
- Easily expandable
- Graphic display of workpiece forms
PROFILINE – TOOL MANAGER
- Tool Changer setup based upon the tool type and diameter
- Allocation of the drill diameter to rotational speed settings and feed rates
PROFILINE – PRODUCTION DATA REPORT
- Recording of production times of individual pieces or entire orders
PROFILINE – DATA TRANSFER AND DATA RESPONSE
- Data input directly on the machine’s control console
- Data import in DSTV or DSTV+ format
- Data export of previously produced parts in DSTV feedback format to any directory
DOWNLOADS
COMPLEMENTARY
KBB 1001 BANDSAWING MACHINE
- Fast and accurate saw for small and medium profiles
- Cutting mitring angle up to +/-60°
- Double horizontal clamping device for low vibrations
- Automatic feed control and slippage detection for highest comfort
Measuring carriage
- Precise positioning of material
- Adjustments for the processing of layers possible
Push-off device
- Automated outsorting of short parts
- Handling of parts with straight cuts
- Up to 2 outfeed positions
Short piece gripper
- Automated outsorting of short parts
- Handling of parts with mitered cuts
- Up to 3 outfeed positions
Autosorter
- Automated outsorting of short parts
- Handling of parts with mitered cuts
- Up to 6 outfeed positions
SERVICE
HELPDESK MODULE
Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.
- Wide-ranging and professional fault diagnostics and solution.
- Shorter and less frequent service calls through targeted preparation.
- Individual advice and support.
MAINTENANCE MODULE
Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!
- YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
- Minimum plant downtime.
- Transparent costs.
- Cost reduction through early fault detection and elimination.
SPARE PARTS & TOOLS MODULE
Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.
- WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
- THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
- Reliable and fast delivery.
- Guaranteed spare parts supply.
TRAINING & EDUCATION MODULE
Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.
- EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
- Specially tailored to your needs and equipment.
- Increasing the life of the machine.
- Reducing errors, downtime and setup times.
- Ensuring consistent processing and product quality.
- Ensuring Factory Settings are maintained by highly trained maintenance personnel.
WHY BUY?
HOW TO BUY?
- Intro) Advice Made of Steel – Handshake & Hello
- Step 1) Steel Processing Innovation
- Step 2) Working Together – Market Position
- Step 3) Working Together – PEST Analysis
- Step 4) Selection of Equipment & Selection of Solution
- Step 5) SWOT Analysis
- Step 6) Automation Design Lifecycle Planning
- Step 7) Business Process Brief
- Step 8) Balanced Scorecard
- Step 9) Confidentiality Agreement
- Step 10) Flexibility Study Part 1
- Step 11) Flexibility Study Part 2
- Step 12) Flexibility Study Part 3
- Step 13) Flexibility Study Part 4
- Step 14) Flexibility Study Part 5
NEWS
- Dunsteel invests in Kaltenbach System
- If your fabrication workshop is not considering synchronising the shot-blasting and beamline together and working both machines in lights out automation perhaps you should be?
- Why is the steel service centre culture committed to investing in the cheapest beamline with limited capability, automation, speed or service reliability? No wonder value can not be provided to every profile competitively
- Why the fabricator needs to invest in a smarter machine than the steel service centre
- A fabricator should ask these questions before purchasing a beamline/coping robot to compare the workshop footprint ROI from loss of fabrication vs benefits of internal processing
- Ordering a beamline that works with NO LABOUR and in 100% automatic mode and lights out when everyone has left the factory
- Benefits for fabricating in house & reasons why to stop losing money purchasing processed steel from steel service centres that increase your fabrication man-hours by 40%, increase schedule & cost by 40%
- Any beamline manufacturer or agent of traditional beamlines or automatic systems must answer these critical questions to ensure the fabricator will be competitive
- Why the steel service centre refuses to include layout marking for add-on-parts AOP’s
- So what’s the problem with the steel service committing the cheapest beamline specification on the market?
