Kaltenbach KKS 400 DH Circular Sawing Machine

Data

Drive Performance
1,8 / 2,7 kW
Dimensions (L x W x H)
3000 x 900 x 1840 mm
Weight
Approx. 1,700 kg
Sawblade
400 Ø mm
Cutting Speed
10/20; 13/26; 15/30 m/min
Feedrate
0 – 1.000 mm/min
Rapid Advance / Return Movement
3.300 mm/min
Working Range Roundmaterial
130 mm
Drilling units from below (U-axis, optional)
0 Pieces

Brochures

  1. KKS Semi Automatic – Brochure
  2. Range of Tools – Saw Blades
  3. Kaltenbach Company Profile – Corporate Presentation (Powerpoint)
  4. SMS Fabrication & Steel Processing Metalworking Machinery Portfolio

See It Work

Features

Precise Cuts

Precise Cuts

  • Robust, powerful drive with hardened and ground helical gears
  • Smooth operation

Workpiece Clamping

Workpiece Clamping

  • 135 mm stroke
  • Large scale pressure piece for secure clamping on both sides of the saw blade
  • Hand crank for pre-adjustment
  • Flexible in material measurement, especially within wide limits

Individual Feed Adjustment

Individual Feed Adjustment

  • Universal, infinitely-variable adjustment, even during the sawing process
  • Lower feed rate with stainless steels, higher feed rate for tubes
  • Feed movement via hydraulic cylinder

Material Related Cutting Speed

Material Related Cutting Speed

  • Adaptable to the material
  • Two cutting speeds as standard

High Level of Automation

High Level of Automation

  • Automatic pivoting between two angles (optional)
  • Automatic, program-controlled processing of cutting sequences

Precise Straight and Mitre Cuts

Precise Straight and Mitre Cuts

  • Stable contact surface for precise cuts
  • Adjustable forwards and backwards

Universal Application

Universal Application

  • Easy, manual adjustment
  • Pivoting range 180°

Virtually Dry Workpiece

Virtually Dry Workpiece

  • Optimum tool lubrication when sawing profiles
  • Can be installed in addition to floot coolant device
  • Disposal of lubricant unnecessary
  • Long blade life

Infinitely-Variable Adjustment of the Cutting Speed

Infinitely-Variable Adjustment of the Cutting Speed

  • Toothed-belt drive and frequency regulator for infinitely-variable cutting speed (7 to 43 / 20 to 95 m/min)
  • Optimum adjustment of cutting speed to material quality
  • Long blade life

Feed Regulator

Feed Regulator

  • For thin-walled tubes, pipes and profiles
  • Infinitely-variable adjustment on the control panel
  • Feed movement according to the principle:
    Normal/fast/normal

Clamp Pressure Regulation for Thin Walled Tube

Clamp Pressure Regulation for Thin Walled Tube

  • Convenient adjustment of clamp pressure on the control console
  • Automatic adjustment via the material master (optional)
  • No setup times

Zero Setup

Zero Setup

  • Advanced clamping device in automatic feed, saw and cut-off grippers
  • No presetting necessary for material width

In-/Outfeed Side

Standard Version for Circular Sawing Machines

Standard Version for Circular Sawing Machines

L 45 E Length Measuring Device with Outfeed Roller Conveyor


Convenient and Sturdy Standard Version for Circular Sawing Machines

Convenient and Sturdy Standard Version for Circular Sawing Machines

  • Manual adjustment via hand wheel and digital display
  • Fast and precise adjustment for accurate cuts
  • Measuring device extendable in units of 1000 or 2000 mm
  • Available in left and right-hand models

Service

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

Why Buy?

Q1. Why is Kaltenbach the only manufacture in the world to include a drilling spindle option for their full automatic circular saw?
A1: Galvanising venting specification for welded SHS/RHS/CWS require a hole to allow venting and galvanising draining for safety or the parts will not be galvanised. Kaltenbach designed this functionality for example customers production big quantities of tubes (stables, scaffolding or the greenhouse fabricators in the Netherlands and now this capability has allowed Kaltenbach customers a competitive advantage to win more and does more with less headcount and improved margins. Refer to Saftey in venting holes galvanizing welded RHS/SHS/CWS profiles structures fittings supplied from the Galvanizing Association of Australia.

Q2. Why are steel service centres investing in a KKS fully automatic saw with drilling when they already have a 1990 designed beamline working hard labour 20 hours a day?
A2: The steel service centre can remove small profiles from the beamline to increase capacity and remove schedule pressure from that beamline. The steel centre can load bundles of profiles into the automatic load and walk away from the machine and have the KKS with drilling working in lights out mode. The drilling unit allows the profile to meet the galvanising specification for draining holes that allows the profiles to be removed from the beamline. Beside that, KKS Fully Automatic saw can process small material, starting from 5 mm height and cut up to 3 angles at the front and backside of profiles (used for example as welding preparation).

Q3. Why is a fabricator or steel service centre investing in a fully automated circular saw with bundle loading, drilling and lights out automation when they could invest in a tube laser instead?
A3: The circular saw technology is cost-effective to run and almost as fast as a laser at only 25% of the cost. Most profiles can be processed on the KKS circular saw so the additional capability and investment cost from the tube laser is not required so the ROI is not available for price-sensitive parts. Specially for mitre cutting application, the saw delivers much better results. Also, a laser a limited to certain material shape and thickness. The saw is universal for nearly all profiles shapes as well as for cutting solid material.

Click the testimonials and case studies to see the positive gains your peers are gaining:

How to Buy?

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Kaltenbach KKS 400 DH Circular Sawing Machine

Double Circular Saw for materials up to Ø 130 mm

BENEFITS AT A GLANCE

  • Consists of two KKS 400 H machines with travelling frame and central control system
  • One machine can be positioned for the adjustment of the desired off-cut length
  • Operation of both machines is controlled centrally via foot switch
  • Both of the machines can also operated separately
  • Additionally on one of the machines a length measuring device can be fitted

Auditable, deliverable, measurable and evidence based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man hours reduced from a Kaltenbach KKS 400 DH Circular Sawing Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

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