- WATCH THE VIDEOS
- HOW IT WORKS / BROCHURES
- FEATURES
- SOFTWARE
- IN-/OUTFEED SIDE
- SERVICE
- WHY BUY?
- HOW TO BUY?
- NEWS
WATCH THE VIDEOS
HOW IT WORKS / BROCHURES
FEATURES
QUIET OPERATION AND CONSTANT FEED
- Infinitely adjustable feed rate on the control console
- OPTIFEED for automatic control of saw blade feed and cutting speed
- Excellent regulation response through changing material cross-sections
AUTOMATIC MATERIAL CLAMPING
- Hydraulic profile clamping within the automatic sawing control (clamping, sawing, unclamping)
- Clamping bridge clamps directly alongside the saw blade for precise cuts, even with short cutting lengths
- Clamping and sawing of layers and bundles possible
MANUAL MATERIAL POSITIONING
- Supply rollers attached to the left and right of the saw table
- Transport and positioning movement in the sawing area with removable hand wheel
TRANSPORT OF SHORT PROFILES
- Power driven transport rollers on the infeed and outfeed sides immediately beside the saw table
- Short material lengths can also be transported through the sawing area with mitre settings
HIGH-PERFORMANCE CUTTING
- High-performance cutting and long blade life
CHIP REMOVER
- Chip remover cleans the saw blade for perfect cutting results and shorter cutting times.
SOFTWARE
PROFICUT – EASY, USER FRIENDLY MACHINE OPERATION
- Programming of orders via color touchscreen with large keypads directly on the machine control console
PROFICUT – PROFILE DATABASE
- Comprehensive profile database
- Easily expandable
- Graphic display of workpiece forms
PROFICUT – PRODUCTION DATA REPORT
- Recording of production times of individual pieces or entire orders
PROFICUT – DATA TRANSFER AND DATA RESPONSE
- Data input directly on the machine control console
- Data import in DSTV or DSTV+ format
- Data export of previously produced parts in DSTV feedback format to any directory
DOWNLOADS
Kaltenbach- Proficut FlowchartIN-/OUTFEED SIDE
CONNECTION TO STEEL ROLLER CONVEYOR
- Cross transport by means of lift-and-carry system (as an alternative to drag chains)
STANDARD MEASURING SYSTEM ON THE FEED SIDE FOR SAWING MACHINES
- Positioning drive through frequency regulated three-phase motor with absolute rotary encoder
- Automatic NC positioning via machine software
- Rapid pivoting of the squaring arm
- Manual adapter for processing short lengths
STANDARD MEASURING SYSTEM ON THE FEED SIDE
- M 150 P sliding measuring carriage with pusher plate
Low-noise material cross transport
- Due to additional polyamide-coated rollers into the roller conveyor the noise is significantly reduced
- Fully-automatic control
- Contributes to enhanced occupational safety and the protection of personnel and the environment
SPACE SAVING MEASURING SYSTEM ON THE FEED SIDE
- M 152 GG sliding measuring carriage with two grippers
CROSS TRANSPORT WITH LIFTING PINS
- Cross transport with lifting pins
FAST MATERIAL CROSS TRANSPORT
- Material stock in heavy-duty steel construction
- Sliding rails of synthetic material (polyamide) for low-noise material cross transport
- Drag chains with transport claws
- Drive system with continuously-variable frequency-controlled gear motor
T 13 TRANSPORT SYSTEM FOR STEEL CONSTRUCTION AND STEEL SERVICE CENTERS
- T 13 modular expandable conveyor roller system
UNIVERSAL MEASURING SYSTEM ON THE OUTFEED SIDE FOR SAWING MACHINES
- Positioning drive through servo motor with absolute rotary encoder
- Automatic NC positioning via machine software
- Rapid pivoting of the squaring arm
- Automatically extending adapter for processing short lengths
- Material weights of more than 8 t can be processed through an additional brake cylinder (optional)
UNIVERSAL MEASURING SYSTEM ON THE FEED SIDE
- M 151 G sliding measuring carriage with gripper
SERVICE
HELPDESK MODULE
Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.
- Wide-ranging and professional fault diagnostics and solution.
- Shorter and less frequent service calls through targeted preparation.
- Individual advice and support.
MAINTENANCE MODULE
Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!
- YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
- Minimum plant downtime.
- Transparent costs.
- Cost reduction through early fault detection and elimination.
SPARE PARTS & TOOLS MODULE
Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.
- WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
- THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
- Reliable and fast delivery.
- Guaranteed spare parts supply.
TRAINING & EDUCATION MODULE
Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.
- EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
- Specially tailored to your needs and equipment.
- Increasing the life of the machine.
- Reducing errors, downtime and setup times.
- Ensuring consistent processing and product quality.
- Ensuring Factory Settings are maintained by highly trained maintenance personnel.
WHY BUY?
HOW TO BUY?
- Intro) Advice Made of Steel – Handshake & Hello
- Step 1) Steel Processing Innovation
- Step 2) Working Together – Market Position
- Step 3) Working Together – PEST Analysis
- Step 4) Selection of Equipment & Selection of Solution
- Step 5) SWOT Analysis
- Step 6) Automation Design Lifecycle Planning
- Step 7) Business Process Brief
- Step 8) Balanced Scorecard
- Step 9) Confidentiality Agreement
- Step 10) Flexibility Study Part 1
- Step 11) Flexibility Study Part 2
- Step 12) Flexibility Study Part 3
- Step 13) Flexibility Study Part 4
- Step 14) Flexibility Study Part 5
