WATCH THE VIDEOS
BROCHURES
- Kaltenbach KBB Series Brochure
- Kaltenbach KBB 601 / 1001 DG + KDB 615 | 1015 Saw Drill-Line Brochure
- Range of Tools – Saw Bands
- Systems for Steel Processing (SSP) – Product Catalogue
- Kaltenbach Company Profile – Corporate Presentation (Powerpoint)
- Specialist Machinery Sales | Brochure
- Specialist Machinery Sales | The Art of Steel Processing Automation
- Specialist Machinery Sales | Client Testimonials
FEATURES
Hydraulic feed control with monitoring
- Powerful feed
- Fast and easy feed adjustment even during runtime
NC-controlled angle setting
- Precise angle setting for high quality cuts
- NC-standard enables highest reliability
Horizontal and vertical clamping device
- Clamping directly next to operation area
- Low vibrations for long saw band lifetime and low operating costs
- Cutting of material layers and bundles possibles
Switching from rapid to pre-set feed rate
- Automatic switching from rapid feed approach to pre-set feed rate
- Low idle times and higher machine utilization
- The feature is fully independent of the machine program
Automatic hydraulic cutting pressure control
- Automatic feed control based on band pressure detection
- Extended saw band lifetime based on material and band status
Hydraulic band tension
- Set the right tension level for a cutting process
- High tension is activated during the cutting process
- Low tension during the idle time for long band lifetime
Minimum quantity lubrication
- MQL ensure a longer saw band lifetime
- No lubrications rest on the material possible
Chip removal brush
- Less contamination of the machine and its environment
- Higher cutting performance
- Less wear on saw band for longer lifetime and lower costs
Electronic band slip monitor
- Rotation speed measurement of both saw wheels
- Slippage is reliably detected
- The cutting process is stopped automatically
Powerful drives
- Fast and powerful cuts for single beams as well as material layers or bundles
- Shortest processing times for high tonnages
Robust saw in solid twin pillar construction
- High cutting performance and precision
- Longlasting construction for long investment cycles
- Inclined saw band for higher average feed rates
Chip conveyor
- Automated chip handling
- Higher comfort for operator
Office software license
- Parts can be programmed, imported and nested in the office
- Real-time feedback of production status
Laser line projection
- Laser projection for manual cuts
- Transport system control directly on machine portal
SOFTWARE
PROFICUT – EASY, USER-FRIENDLY MACHINE OPERATION
- Programming of orders via the colour touchscreen with large keypads directly on the machine control console
- Storage possibility for as many sawing orders as desired
- Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)
- Graphical representation of the material
- Machine operation
PROFICUT – PROFILE DATABASE
- Comprehensive profile database
- Easily expandable
- Graphic display of workpiece forms
PROFICUT – PRODUCTION DATA REPORT
- Recording of production times of individual pieces or entire orders
PROFICUT – DATA TRANSFER AND DATA RESPONSE
- Data input directly on the machine control console
- Data import in DSTV or DSTV+ format
- Data export of previously produced parts in DSTV feedback format to any directory
DOWNLOADS
Kaltenbach- Proficut FlowchartCOMPLEMENTARY
KDB 615 PROFILE DRILLING MACHINE
- Drilling machine for drilling, tapping, countersinking, marking and milling
- Processing on up to 3 axis simultaneously
- Automatic tool change with up to 5 tools per axis
- Integrated material measurement system for high precision
SERVICE
HELPDESK MODULE
Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.
- Wide-ranging and professional fault diagnostics and solution.
- Shorter and less frequent service calls through targeted preparation.
- Individual advice and support.
MAINTENANCE MODULE
Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!
- YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
- Minimum plant downtime.
- Transparent costs.
- Cost reduction through early fault detection and elimination.
SPARE PARTS & TOOLS MODULE
Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.
- WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
- THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
- Reliable and fast delivery.
- Guaranteed spare parts supply.
TRAINING & EDUCATION MODULE
Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.
- EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
- Specially tailored to your needs and equipment.
- Increasing the life of the machine.
- Reducing errors, downtime and setup times.
- Ensuring consistent processing and product quality.
- Ensuring Factory Settings are maintained by highly trained maintenance personnel.
SUPERIOR MACHINERY SERVICES
During these trying times and to cope up with the global demands for 24x7 and superb after-sales service, SMS is proud to offer our very own Superior Machinery Services to address any technical concerns to help maximise the performance of your machinery. Please see click below our services brochure for more information:
Superior Machinery Services (Brochure)
Introducing remote diagnostic support via augmented reality helmet
SMS provides remote support with augmented reality helmets to maintain your fleet of machines at full capacity and quality. This rechargeable helmet serves as the customer's eyes and ears, allowing our service technician to assist you with installation and repair. The smart helmet is available for hire for $250 per hour.
SMS understands the importance of keeping your fleet of machinery running. The services brochure include information on what levels of support we can provide including the schedule of fees and scope of services. Contact us for more information.
Request a machinery evaluation
WHY BUY?
Click the testimonials and case studies to see the positive gains your peers are gaining:
White Paper – The World's Fastest Structural Steel Bandsaw - Kaltenbach KBS 1051
HOW TO BUY?
- Intro) Advice Made of Steel – Handshake & Hello
- Step 1) Steel Processing Innovation
- Step 2) Working Together – Market Position
- Step 3) Working Together – PEST Analysis
- Step 4) Selection of Equipment & Selection of Solution
- Step 5) SWOT Analysis
- Step 6) Automation Design Lifecycle Planning
- Step 7) Business Process Brief
- Step 8) Balanced Scorecard
- Step 9) Confidentiality Agreement
- Step 10) Flexibility Study Part 1
- Step 11) Flexibility Study Part 2
- Step 12) Flexibility Study Part 3
- Step 13) Flexibility Study Part 4
- Step 14) Flexibility Study Part 5
