Castellini Rail Vehicle Production Line (RVP)

CASTELLINI RAIL VEHICLE PRODUCTION LINE

These machines are specifically designed and supplied for the manufacture and fabrication of components in the shipbuilding, train carriage, and caravan industries.

The RVP system redefines flexibility and productivity in railway car production. This advanced robotised line is engineered for side walls, roofs, under frames, and long beams, setting a new standard for car body manufacturing. The RVP line integrates a variety of technologies and solutions, ensuring unmatched quality, flexibility, and performance without compromising the final welded product.

This highly automated line can seamlessly switch between different laser technologies within the same production process, including Pure Laser Welding, Laser Cold Wire Welding, Hybrid Laser Arc Welding (HLAW), and Laser Cutting. It excels in producing complex plates by joining materials with varying thicknesses, shapes, and characteristics.

Key features include online seam tracking for non-linear welds, automatic laser head changes, algorithm-driven welding parameter adjustments, magnetic welding jigs, and comprehensive welding reports with video documentation. The system's core boasts four laser heads connected to a fiber laser source, covering a maximum area of 3.5 x 20 meters, and includes a laser cutting head for complete processing. Productivity is further enhanced by easy-to-use magnetic welding jigs controlled via tablet. Castellini offers a complete process solution, from storing semi-finished products to inspecting finished pieces, ensuring seamless integration and efficiency throughout the production line.

Unlock your potential with this superior Castellini Rail Vehicle Production Line (RVP). Specialist Machinery Sales is committed to delivering tangible results, providing auditable, deliverable, measurable, and evidence-based metrics for your strategic team to calculate ROI, capacity increase, and man-hours reduction. Our comprehensive assessment includes evaluating your current position, ongoing strategy, and identifying any gaps to ensure successful delivery to your business and clients. Trust Specialist Machinery Sales to optimise your operations and drive success with the innovative Castellini Rail Vehicle Production Line (RVP).

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