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1.500 x 80 mm
1.000 x 420 mm
- Shotblasting and Painting – System Provider
- Shotblasting and Painting – Brochure
- Kaltenbach Company Profile – Corporate Presentation (Powerpoint)
- Specialist Machinery Sales | Capability Statement
- Specialist Machinery Sales | The Art of Steel Processing Automation
- Specialist Machinery Sales | Client Testimonials
SEE IT WORK
HIGH STABILITY, LOW WEAR, LOW RUNNING COSTS
- The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining
- High resistance to wear
- The manganese lining can be quickly and easily exchanged when worn
OPTIMUM SHOTBLASTING RESULTS
- Double-disc turbine wheel with eight blades for optimum shotblasting abrasive delivery
- The turbine is driven by an electric motor via clutch for stable continuous operation
- Vertical mounting to the feedthrough direction. Thus optimum shotblasting results at the highest feedthrough speeds
- Good accessibility, easy maintenance
EASY INSPECTION & MAINTENANCE
- Good accessibility to the most important machine components for regular inspection and maintenance work
- Easy changing of the rubber curtains in the infeed and discharge lock chamber
CLEAN WORK ENVIRONMENT
- Ten curtains in the infeed and discharge lock chamber ensure that the shotblasting abrasive stays in the machine
- A funnel collector with screw conveyor transports the shotblasting abrasive back to the bucket conveyor
MAINTENANCE & INSPECTION MADE EASY
- Protected platform for inspections
- Easy accessibility to filters
REGENERATION OF SHOTBLASTING ABRASIVE
- Recirculation of shotblasting abrasive
- Low operating costs
- Complete with return stop and rpm monitor for safe operation
SHOTBLASTING ABRASIVE FREE FROM DUST AND SCALE
- Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive
- Good shotblasting results even with repeated use of the abrasive
CLEAN WORK ENVIRONMENT
- Purification of the vacuumed air (< 1 mg / m2) by means of cartridge filters (without the use of additional filters)
- Return of purified air to the work environment
- Long cartridge filter life and thus low operating costs
REDUCTION IN USE OF SHOTBLASTING ABRASIVE
- Separation of shotblasting abrasive and vacuumed air
- Long cartridge filter life
- Low shotblasting abrasive use
STOCKING SHOTBLASTING ABRASIVE
- Sufficient supply of shotblasting abrasive for a continuous process
- Automatic refill container (optional)
REMOVAL OF WATER AND SNOW
- Blow-off of water and snow (max. water film: 0.5 mm) prior to material processing
- Steel construction with permanently-installed cross-flow fan (optionally with automatic height adjustment)
AUTOMATIC SHOTBLASTING ABRASIVE REFILLING
- Control of the filling level in the shotblasting abrasive container; when at minimum level shotblasting abrasive is automatically added
OPTIMUM TEMPERATURES OF STEEL BEAMS AND CONSTRUCTIONS
- Two burners
- Extremely low gas consumption
- Adjustable temperature range
- The preheating furnace is connected to the after-dryer by means of a duct system, so heated air can thus be used in the drying process
MANAGEABLE OPERATING COSTS
- Operating speed designed for BSA = 2.5 with material grades S235JR NEN-EN
OPTIMUM CLEANING OF SHOTBLASTED PARTS
- Blasting abrasive conveying system, brushes and blowers are integrated into an adjustable supporting frame
- Precise adjustment to remove the shotblasting abrasives
- Easy control and changing of the brushes
CONNECTION TO STEEL ROLLER CONVEYOR
Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)
FAST MATERIAL CROSS TRANSPORT
- Material stock in heavy-duty steel construction
- Sliding rails of synthetic material (polyamide) for low-noise material cross transport
- Drag chains with transport claws
- Drive system with continuously-variable frequency-controlled gear motor
T 13 TRANSPORT SYSTEM FOR STEEL CONSTRUCTION AND STEEL SERVICE CENTERS
T 13 Modular Expandable Conveyor Roller System
Transport system T15
Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.
- Wide-ranging and professional fault diagnostics and solution.
- Shorter and less frequent service calls through targeted preparation.
- Individual advice and support.
Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!
- YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
- Minimum plant downtime.
- Transparent costs.
- Cost reduction through early fault detection and elimination.
SPARE PARTS & TOOLS MODULE
Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.
- WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
- THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
- Reliable and fast delivery.
- Guaranteed spare parts supply.
TRAINING & EDUCATION MODULE
Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.
- EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
- Specially tailored to your needs and equipment.
- Increasing the life of the machine.
- Reducing errors, downtime and setup times.
- Ensuring consistent processing and product quality.
- Ensuring Factory Settings are maintained by highly trained maintenance personnel.
Click the testimonials and case studies to see the positive gains your peers are gaining:
HOW TO BUY?
- Intro) Advice Made of Steel – Handshake & Hello
- Step 1) Steel Processing Innovation
- Step 2) Working Together – Market Position
- Step 3) Working Together – PEST Analysis
- Step 4) Selection of Equipment & Selection of Solution
- Step 5) SWOT Analysis
- Step 6) Automation Design Lifecycle Planning
- Step 7) Business Process Brief
- Step 8) Balanced Scorecard
- Step 9) Confidentiality Agreement
- Step 10) Flexibility Study Part 1
- Step 11) Flexibility Study Part 2
- Step 12) Flexibility Study Part 3
- Step 13) Flexibility Study Part 4
- Step 14) Flexibility Study Part 5