- WATCH THE VIDEOS
- BROCHURES
- FEATURES
- TOP OPTION PACKAGES
- OPTIONS
- COMPLEMENTARY
- SERVICE
- WHY BUY?
- HOW TO BUY?
- NEWS
WATCH THE VIDEOS
BROCHURES
- Gietart ECO Blaster Series Brochure
- Gietart Product Sheet - Compact Blaster
- Gietart Product Sheet - Aerial In-line Blaster
- Gietart Product Sheet - Aerial Spinner
- Gietart Product Sheet - Aerial Spinner Transfer
- Gietart Product Sheet - Robotic Handling System
- Top Option Package - 7-Year Warranty
- Top Option Package - Blue Line
- Top Option Package - Industry 4.0
- Top Option Package - Tuned
- Top Option Package - Wear Resistant
- Shotblasting and Painting – System Provider
- Systems for Service Treatment SST Product Catalogue
- Kaltenbach Sample Layouts
- Specialist Machinery Sales | Brochure
- Specialist Machinery Sales | The Art of Steel Processing Automation
- Specialist Machinery Sales | Client Testimonials
FEATURES
OPTIMAL SHOT BLASTING RESULTS
- Unique GIETART shot blast turbines, type C380, with 11kW or 15kW power
- Double disc turbine wheel with eight blades for optimum abrasive media use
- The turbine is directly driven by an electric motor with reinforced bearing
- Vertical mounting to the feedthrough direction. Thus optimum shotblasting results at the highest operating speeds.
- Good accessibility, easy maintenance
- Easy exchangeable blades and wearplates
UNIQUE, DURABLE SHOT-BLASTING CONSTRUCTION
- In order to hold the abrasive inside the machine, the machine chamber is sealed - leakage of abrasive is limited and dust stays inside the machine.
- Inside the chamber, the rollers are made out of hardened solid material. Bearings are placed outside, protected by means of a labyrinth - lifetime of the bearings is considerably lengthened.
- In- and outfeed tunnel, if present, are closed by rubber curtains.
EFFICIENT AND EFFECTIVE REMOVAL AND REUSE OF ABRASIVE MATERIAL
- By the use of the brush and blow-off system
- Abrasive media conveying system, brush and air-blowers are integrated into an adjustable supporting frame
- Precise adjustment to remove the abrasive media
- Easy control and changing of the brushes
EFFECTIVE REMOVAL OF DUST AND SCALE FROM ABRASIVE
- Optimum, multilevel cascade air cleaner removes dust and contaminations from the abrasive media
- Optimal blasting and cleaning results even with repeated use of the abrasive media
CLEAN WORKING ENVIRONMENT
- Purification of the vacuumed air (<1 mg / m2) by means of a cartridge filter
- Return of purified air to the work environment
- Long-life filter cartridges and thus low operating costs
- Easy accessible and exchangeable filter cartridges
EASY MAINTENANCE
- Optimal accessibility to the most important machine components for regular inspection and maintenance work
- Easy changing of the rubber curtains in the infeed and outlet tunnel
EASY OPERATION
- Free-standing control desk to be located flexibly on the operator's side
- The control cabinet can be located out of the material flow
- Easy controls directly on the touchscreen
SIMPLE DRIVE SYSTEM OF THE ELEVATOR BELT
- Simple tensioning by adjusting only one screw
- Easy accessible from the working platform
- Return stop safety to avoid belt running free in case of motor error
- Revolution sensor on the bottom screw for safe operation
EASY ACCESSIBLE DRIVE UNIT OF THE BRUSH
- Tooth belt driven brush
- All drives are out of the abrasive flow
- Safety system to avoid collision of material with the brush shaft
NOISE ISOLATION 85DBA
- Noise isolating panels integrated in the body of the machine
- Results in better overall access to the machine
- No external noise cabinet necessary
NOISE DAMPER 85DBA
- Noise damper integrated in the top part
TOP OPTION PACKAGES
BLUE LINE
- Up to 25% reduction in power usage
- Smart operating system
- A most environmentally friendly edition
- Unique energy-saving modules for filters and turbines
- Possibility to combine options for reduced investment
- Quick return on investment
7-YEAR WARRANTY
- Unique edition for extended service life
- Industry-leading durability
- Extraordinary operating times
- A Maintenance Contract including 2 on-site visits for inspection of the shot blaster
- A GIETART Starter Kit 1 Spare parts package at the site for the shot blaster and if applicable, painting system
- Service priority response program
TUNED
- Optimised solution for 25% more output
- Additional power of 15kW drives for each turbine
- Up to 25% more blasting capacity
- Increased abrasive transportation system
- Possibility to combine with adjustable turbine speed and abrasive control
WEAR RESISTANT
- Additional uptime/less maintenance costs
- Enhanced lifetime capabilities up to 200% of wear-resistant components
- Minimalisation of maintenance time and costs
- Extra durable GIEBANAX turbine and screw blades; robust GIEBANAX elevator construction (depending on machine type)
- Reinforced inner lining of blasting room by GIEBANAX
- Abrasive supply to your turbines of GIEBANAX pods
INDUSTRY 4.0
- Creating valuable information on process optimisation
- Immediate insight into your operation costs
- Maximum uptime of your machines
- Proactive service and maintenance policy
- Superior performance at the lowest cost of ownership
OPTIONS
OPTIMAL ABRASIVE SEALING
- Standard pneumatic operated bottom rubber sealing
- Easy operation on the touch screen (choose between plate and profile)
- Limited loss of abrasive results in lower running cost
- Low wear on rubber sealing because it is automatically moved down during processing of plate
AUTOMATIC HEIGHT ADJUSTMENT
- Sensor to measure the height of the material
- Always in combination with a brush/blow-off chamber or high pressure blow off
- For the use with plate and profile
- Including a one-meter additional roller way to compensate the space to the shot blast machine
- Separate standing sensors - no effect of vibrations from the machine
REFILLING BUNKER 250L
- For automatically refilling of abrasive for the shot blaster
- Bunker of the shot blaster will be equipped with a limit sensor
- A separate 1000L BigBag can be placed on the top of the bunker
- Refilling takes place throughout the production process and ensures a constant abrasive mixture
FREQUENCY-CONTROLLED TURBINES AND ABRASIVE DOSING
- To be used for blasting thinner plates and thin-walled tubes
- Modules can also be integrated separately form each other
- Parameters can be adjusted flexibly
- Parameters can be adjusted stepless
- Pre-programmed parameters are possible
SUITABLE FOR REMOVAL OF WATER AND FRESH POWDER SNOW
- Sustainable, high-end steel products
- Perfectly running process
- No dust clusters or rusted abrasives in the machine
- Increased uptime, as possible construction in hose will be avoided
- Conditions: Maximum water film 0.5 mm - snow and ice have to be removed by hand
FREQUENCY INVERTERS IN THE CONTROL PANEL
- On behalf of turbine control and abrasive dosing
COMPLEMENTARY
OPTIMAL PROCESS FLOW
- Highly efficient roller conveyor systems
- Suitable for different materials
- Effective batch preparation
- Considerable reduction of down time
EFFICIENT REMOVAL OF CHIPS
- Unique brush-off systems
- No loose chips on your product anymore
- Perfect preparation for shot blasting
- High-quality end products
SERVICE
HELPDESK MODULE
Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.
- Wide-ranging and professional fault diagnostics and solution.
- Shorter and less frequent service calls through targeted preparation.
- Individual advice and support.
MAINTENANCE MODULE
Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!
- YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
- Minimum plant downtime.
- Transparent costs.
- Cost reduction through early fault detection and elimination.
SPARE PARTS & TOOLS MODULE
Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.
- WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
- THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
- Reliable and fast delivery.
- Guaranteed spare parts supply.
TRAINING & EDUCATION MODULE
Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.
- EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
- Specially tailored to your needs and equipment.
- Increasing the life of the machine.
- Reducing errors, downtime and setup times.
- Ensuring consistent processing and product quality.
- Ensuring Factory Settings are maintained by highly trained maintenance personnel.
WHY BUY?
HOW TO BUY?
- Intro) Advice Made of Steel – Handshake & Hello
- Step 1) Steel Processing Innovation
- Step 2) Working Together – Market Position
- Step 3) Working Together – PEST Analysis
- Step 4) Selection of Equipment & Selection of Solution
- Step 5) SWOT Analysis
- Step 6) Automation Design Lifecycle Planning
- Step 7) Business Process Brief
- Step 8) Balanced Scorecard
- Step 9) Confidentiality Agreement
- Step 10) Flexibility Study Part 1
- Step 11) Flexibility Study Part 2
- Step 12) Flexibility Study Part 3
- Step 13) Flexibility Study Part 4
- Step 14) Flexibility Study Part 5
NEWS
- Prestigious American Good Design Award for IDPartners and Kaltenbach/Gietart
- Installation of a new GIETART SPRINT 1504 Shotblaster
- Dunsteel invests in Kaltenbach System
- If your fabrication workshop is not considering synchronising the shot-blasting and beamline together and working both machines in lights out automation perhaps you should be?
