Kaltenbach KF 2614 / 28 Plate Processing Centre

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BROCHURES

FEATURES

CONVENIENT OPERATION OF THE SYSTEM

CONVENIENT OPERATION OF THE SYSTEM

  • Plain-text display of machine data and possible error messages
  • Good observation of the processes and rapid intervention in case of disturbance

LOW WEAR AND LOW MAINTENANCE

LOW WEAR AND LOW MAINTENANCE

  • Drill carriage mounted on dual play-free, pre-stressed linear guides
  • Robust mountig for high precision when drilling

UNIVERSAL, ECONOMICAL GAS CUTTING PROCESS

UNIVERSAL, ECONOMICAL GAS CUTTING PROCESS

  • Universally implementable gas cutting unit built onto the drilling unit
  • Automatic height adjustment of the cutting unit

FULLY AUTOMATIC PROCESSING POSSIBLE

FULLY AUTOMATIC PROCESSING POSSIBLE

  • Automatic disposal of small parts in a removable finished-parts container

HIGH CUTTING SPEED

HIGH CUTTING SPEED

  • Highest cutting performance and optimum cutting quality
  • In addition to autogenous gas cutting, a high-performance plasma cutting machine can optionally be used
  • Common cut and cross-cut technology generates significantly less waste

DUST FREE WORK ENVIRONMENT

DUST FREE WORK ENVIRONMENT

  • System with pre-separator and dust collection container
  • Filtering unit with eight cartridges in flame retardant design
  • Automatic filter cleaning

DOUBLE THROUGHPUT

DOUBLE THROUGHPUT

  • Can be expanded with an additional drilling/gas-cutting unit (autogenous and/or plasma)

FAST MARKING PROCESS

FAST MARKING PROCESS

  • Fast, high-quality marking process for applying letters and numbers
  • Marking depth to 1 mm regardless of material and plate thickness
  • Imprint still clearly visible after galvanizing or painting

MATERIAL MARKING BY MEANS OF A MILLING TOOL ON THE DRILL HEAD

MATERIAL MARKING BY MEANS OF A MILLING TOOL ON THE DRILL HEAD

  • Application of numbers and letters as well as reference boundaries for welding add-on pieces
  • DSTV-Data import
  • Use of high-speed carbide tools

MACHINE OPERATION WITH THE MOST UP-TO-DATE SOFTWARE

MACHINE OPERATION WITH THE MOST UP-TO-DATE SOFTWARE

  • Easy data import and export
  • Automatic or manual nesting
  • Partial programming possibility via NC-DSTV, DXF or DWG files
  • Integrated drawing program or macros

SHORT CHANGING TIMES FOR TOOLS

SHORT CHANGING TIMES FOR TOOLS

  • Automatic tool change on the drilling unit for the most common tool sizes
  • Tool change unit consists of a chain change system directly attached to the portal
  • Tool change automatically sets the correct speed and feed-rate values
  • Automatic drill length sensing

SWARF BRUSH

SWARF BRUSH

  • Fully automated swarf removal before thermal cutting

DOWNHOLDER & DOWNHOLDER ROLL

DOWN HOLDER & DOWN HOLDER ROLL

  • Minimises vibrations and thus increasing machining quality and prolonging tool life
  • Hold-down device is used with extensive milling operations

COMPLEMENTARY

CARRIAGE

CARRIAGE

Carriage


TEMPORARY STORAGE OPTIONS

TEMPORARY STORAGE OPTIONS

Cross Transport with Lift-and-Carry System


SOFTWARE

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EASY, USER FRIENDLY MACHINE OPERATION

  • Color touchscreen with large keypads directly on the machine control console

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TOOL MANAGER

  • Tool Changer setup based upon the tool type and diameter
  • Allocation of the drill diameter to rotational speed settings and feed rates

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LANTEK – PROGRAMMING VIA MACROS INTEGRATED INTO THE DRAWING PROGRAM

  • Macros available from within the integrated drawing program and can be individually created, modified or expanded

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LANTEK – CROSS-CUT FUNCTION

  • Interactive automatic or manual true-shape nesting

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LANTEK – ECONO-CUT FUNCTION

  • Interactive automatic or manual true-shape nesting

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LANTEK – WOS WORKSHOP ORGANIZATION SYSTEM

  • On-screen information on the current and open nesting orders with plate data, estimated amount of processing time, tools, etc.
  • Recording of actual processing time
  • Information on the production status

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LANTEK – DATA TRANSFER AND DATA RESPONSE

  • Data input directly on the machine’s control console
  • Data import in DSTV, DXF or DWG format
  • Data export of already produced parts in any directory


SERVICE

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide-ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

WHY BUY?

HOW TO BUY?

NEWS

KALTENBACH KF 2614 / 28 PLATE PROCESSING CENTRE

PLATE PROCESSING CENTRE FOR COMPLETE STEEL PROCESSING FROM ONE SINGLE SOURCE, WORKSPACE [MM]: 2,600 X 6,000 (OPTIONAL 12,000)

The KF plate processing centres are extremely versatile: drilling, flame-cutting, boring, thread-cutting, centre marking, etching, marking and milling. The KF series can tackle the full range of maching tasks required for specific components for steel and plant fabrication, such as end plates, base plates, gussets, ribs, flanges, etc.

BENEFITS AT A GLANCE

    • Diverse manufacturing technologies
    • Milling as a standard function of the machine
    • Powerful drives
    • Higher spindle speed
    • Optional down holder roll for optimum plate contact pressure
    • Increased stability
    • 14/28-place tool changer
    • Less space needed for measuring carriage
    • Measuring carriage to optimise plate fixation
    • Increased traversing speed of axes

Auditable, deliverable, measurable and evidence-based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man-hours reduced from a Kaltenbach KF 2614 / 28 Plate Processing Centre. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to deliver to your business and your clients successfully.

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