Kaltenbach KDP 1036 Profile Drilling / Beamline Machine

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BROCHURES

FEATURES

ROBUST MACHINE PORTAL CONSTRUCTION

  • High rigidity ensures low vibrations for low operational costs
  • Very long machine lifetime even under challenging conditions

DRILL CARRIAGES WITH DRILL SPINDLES

  • Robust design for low vibrations and less tool wear
  • Fast and precise positioning via ball screw drive and servomotors

CLAMPING SYSTEM

  • Horizontal and vertical clamping system for less vibration
  • High clamping power for best fixation and precision
  • Less tool wear and thus operational costs

DRILLING SPINDLES

  • Provided Technologies are drilling, milling, tapping, countersinking and marking
  • Powerful and fast processing
  • Outstanding drilling performance

AUTOMATIC TOOL CHANGER

  • Fast tool changer for 12 tools per axis
  • Low setup time for higher machine utilization
  • Automatic tool length measurement

CHIP CONTAINER

  • Integrated chip container in machine base
  • Easy chip handling
  • Extractable on both side for full flexibility

CHIP CONVEYOR

  • Automated chip handling
  • Higher comfort for operator

HARD STAMPING UNIT

  • Fast marking of numbers and letters
  • Mark up to 21 letters without material movement in parallel
  • Marking is also visible after shotblasting and painting

CONTOUR MARKING

  • Fast and flexible marking for characters and geometries
  • Marking on up to 4 material sides

MILLING

  • Powerful milling features
  • Easy operation due to milling macros

WEB SUPPORT

  • Moveable unit to support the web
  • Intensive web processing can be done even on bendable profiles

COMPLEMENTARY

CONNECTION TO STEEL ROLLER CONVEYOR

CONNECTION TO STEEL ROLLER CONVEYOR

  • Cross transport by means of lift-and-carry system (as an alternative to drag chains)

LOW-NOISE MATERIAL CROSS TRANSPORT

LOW-NOISE MATERIAL CROSS TRANSPORT

  • Due to additional polyamide-coated rollers into the roller conveyor the noise is significantly reduced
  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

SPACE SAVING MEASURING SYSTEM ON THE FEED SIDE

SPACE SAVING MEASURING SYSTEM ON THE FEED SIDE

  • M 152 GG sliding measuring carriage with two grippers

CROSS TRANSPORT WITH LIFTING PINS

CROSS TRANSPORT WITH LIFTING PINS

  • Cross transport with lifting pins

FAST MATERIAL CROSS TRANSPORT

FAST MATERIAL CROSS TRANSPORT

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

T 13 TRANSPORT SYSTEM FOR STEEL CONSTRUCTION AND STEEL SERVICE CENTERS

T 13 TRANSPORT SYSTEM FOR STEEL CONSTRUCTION AND STEEL SERVICE CENTERS

  • T 13 modular expandable conveyor roller system

UNIVERSAL MEASURING SYSTEM ON THE FEED SIDE

UNIVERSAL MEASURING SYSTEM ON THE FEED SIDE

  • M 151 G sliding measuring carriage with gripper

SERVICE

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide-ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

SUPERIOR MACHINERY SERVICES

During these trying times and to cope up with the global demands for 24x7 and superb after-sales service, SMS is proud to offer our very own Superior Machinery Services to address any technical concerns to help maximise the performance of your machinery. Please see click below our services brochure for more information:

Superior Machinery Services (Brochure)

Introducing remote diagnostic support via augmented reality helmet

SMS provides remote support with augmented reality helmets to maintain your fleet of machines at full capacity and quality. This rechargeable helmet serves as the customer's eyes and ears, allowing our service technician to assist you with installation and repair. The smart helmet is available for hire for $250 per hour.

SMS understands the importance of keeping your fleet of machinery running. The services brochure include information on what levels of support we can provide including the schedule of fees and scope of services. Contact us for more information.

Request a machinery evaluation

WHY BUY?

HOW TO BUY?

NEWS

 

KALTENBACH KDP 1036 PROFILE DRILLING / BEAMLINE MACHINE

DRILL LINE FOR MEDIUM- AND HEAVY-DUTY STEEL FABRICATION AND SERVICE CENTRES

Workspace [mm]: 1,030 x 600 and number of tools: 36

The KDP series is specially designed for medium and heavy steel fabrication and service centres. It enables powerful, automated and comfortable steel processing for the highest performance due to parallel processes. It provides all modern processing technologies like milling, carbide drilling, tapping, countersinking and marking.

BENEFITS AT A GLANCE

    • Robust design for a longer machine lifetime
    • Efficient drilling, milling, marking, tapping and countersinking
    • Powerful drive for the highest processing performance
    • Powerful clamping system for a longer tool usage
    • Intelligent material measurement for great process reliability
    • Servomotors and ball screws for high-precision
    • Lager tool changer for 12 tools per axis for fewer setup times
    • Additional sub-axis of 500mm for parallel processing
    • Machining while sawing for the highest parallelization

Auditable, deliverable, measurable and evidence-based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man-hours reduced from a Kaltenbach KDP 1036 Profile Drilling / Beamline Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to deliver to your business and your clients successfully.

Expert Insights on Kaltenbach

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