Kaltenbach KBS 2101 DG Bandsaw Machine

Some paragraph content...

WATCH THE VIDEOS

HubSpot Video

 

HubSpot Video

 

HubSpot Video

BROCHURES

FEATURES

SELF-ADJUSTING PROFILE CLAMPING

SELF-ADJUSTING PROFILE CLAMPING

  • Hydraulic profile clamping within the automatic cycle control (clamping, sawing, unclamping)
  • Clamping of the workpiece immediately adjacent to the saw band for precise cuts, even with the shortest cutting lengths
  • Clamping and sawing of layers and bundles possible

‘SAW BAND FRIENDLY’ OPERATION

‘SAW BAND FRIENDLY’ OPERATION

  • Measurement in both saw band guides
  • Cutting-pressure selection adjustable on the saw frame
  • Self-regulating feed rate across the range of saw band contact lengths

SAW BAND RELIEF WHEN IDLING

SAW BAND RELIEF WHEN IDLING

  • Electronically monitored, with automatic tension reduction when saw band is idle
  • Automatic shut-off of the saw drive in case of blade breakage
  • Long saw band life

SAW BAND PROTECTED FROM WEAR

SAW BAND PROTECTED FROM WEAR

  • Brush separately driven by three-phase motor
  • Long saw band life and excellent cut quality

VISUAL DISPLAY OF THE CUTTING EDGE

VISUAL DISPLAY OF THE CUTTING EDGE

  • Processing of material via feed creep rate through control keys directly on the saw frame
  • Sawing on tracings possible

BAND DEFLECTION MONITORING

BAND DEFLECTION MONITORING

  • Control of cutting path through the material when saw band begins to wear
  • Input of threshold values on the operating console in addition to cycle interruption if maximum parameters are exceeded
  • High cut quality, no material waste

MANUAL MATERIAL POSITIONING

Manual material positioning

  • Supply rollers attached to the left and right of the saw table
  • Manual transport and positioning movements in the sawing area
  • Front cuts and end pieces can be moved out of the machine in manual operation

TRANSPORT OF SHORT PROFILES

TRANSPORT OF SHORT PROFILES

  • Power-driven transport rollers in the infeed and outfeed sides immediately alongside the saw table
  • Short material lengths can also be transported through the sawing area with mitre settings

LOW-VIBRATION, REPEATABLE FEED

LOW-VIBRATION, REPEATABLE FEED

  • Strong drive power for increased cutting speed
  • Saw band feed via ballscrew spindle and the servo motor with absolute pressure encoder infinitely adjustable on the control console
  • Long saw band life even with the most varied material dimensions

NEARLY DRY WORKPIECE

NEARLY DRY WORKPIECE

  • Optimum tool lubrication when sawing profiles
  • Disposal of lubricant unnecessary
  • Long saw band life

FAST AND PRECISE MITER ADJUSTMENT

FAST AND PRECISE MITER ADJUSTMENT

  • Adjustment on the free-standing control console
  • The measurement takes place through an absolute rotary encoder and frequency-controlled motor
  • Automatic, hydraulic clamping of the machine after reaching the mitre setting
  • Reduced non-productive times when changing mitres

SOFTWARE

PROFICUT – EASY, USER FRIENDLY MACHINE OPERATION

PROFICUT – EASY, USER FRIENDLY MACHINE OPERATION

  • Programming of orders via color touchscreen with large keypads directly on the machine control console

PROFICUT – PROFILE DATABASE

PROFICUT – PROFILE DATABASE

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms

PROFICUT – PRODUCTION DATA REPORT

PROFICUT – PRODUCTION DATA REPORT

  • Recording of production times of individual pieces or entire orders

PROFICUT – DATA TRANSFER AND DATA RESPONSE

PROFICUT – DATA TRANSFER AND DATA RESPONSE

  • Data input directly on the machine control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory


IN-/OUTFEED SIDE

CONNECTION TO STEEL ROLLER CONVEYOR

CONNECTION TO STEEL ROLLER CONVEYOR

  • Cross transport by means of lift-and-carry system (as an alternative to drag chains)

STANDARD MEASURING SYSTEM ON THE FEED SIDE FOR SAWING MACHINES

STANDARD MEASURING SYSTEM ON THE FEED SIDE FOR SAWING MACHINES

  • Positioning drive through frequency regulated three-phase motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Rapid pivoting of the squaring arm
  • Manual adapter for processing short lengths

STANDARD MEASURING SYSTEM ON THE FEED SIDE

STANDARD MEASURING SYSTEM ON THE FEED SIDE

  • M 150 P sliding measuring carriage with pusher plate

LOW-NOISE MATERIAL CROSS TRANSPORT

Low-noise material cross transport

  • Due to additional polyamide-coated rollers into the roller conveyor the noise is significantly reduced
  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

SPACE SAVING MEASURING SYSTEM ON THE FEED SIDE

SPACE SAVING MEASURING SYSTEM ON THE FEED SIDE

  • M 152 GG sliding measuring carriage with two grippers

CROSS TRANSPORT WITH LIFTING PINS

CROSS TRANSPORT WITH LIFTING PINS

  • Cross transport with lifting pins

FAST MATERIAL CROSS TRANSPORT

FAST MATERIAL CROSS TRANSPORT

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

T 13 TRANSPORT SYSTEM FOR STEEL CONSTRUCTION AND STEEL SERVICE CENTERS

T 13 TRANSPORT SYSTEM FOR STEEL CONSTRUCTION AND STEEL SERVICE CENTERS

  • T 13 modular expandable conveyor roller system

UNIVERSAL MEASURING SYSTEM ON THE OUTFEED SIDE FOR SAWING MACHINES

UNIVERSAL MEASURING SYSTEM ON THE OUTFEED SIDE FOR SAWING MACHINES

  • Positioning drive through servo motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Rapid pivoting of the squaring arm
  • Automatically extending adapter for processing short lengths
  • Material weights of more than 8 t can be processed through an additional brake cylinder (optional)

UNIVERSAL MEASURING SYSTEM ON THE FEED SIDE

UNIVERSAL MEASURING SYSTEM ON THE FEED SIDE

  • M 151 G sliding measuring carriage with gripper

SERVICE

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide-ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

SUPERIOR MACHINERY SERVICES

During these trying times and to cope up with the global demands for 24x7 and superb after-sales service, SMS is proud to offer our very own Superior Machinery Services to address any technical concerns to help maximise the performance of your machinery. Please see click below our services brochure for more information:

Superior Machinery Services (Brochure)

Introducing remote diagnostic support via augmented reality helmet

SMS provides remote support with augmented reality helmets to maintain your fleet of machines at full capacity and quality. This rechargeable helmet serves as the customer's eyes and ears, allowing our service technician to assist you with installation and repair. The smart helmet is available for hire for $250 per hour.

SMS understands the importance of keeping your fleet of machinery running. The services brochure include information on what levels of support we can provide including the schedule of fees and scope of services. Contact us for more information.

Request a machinery evaluation

WHY BUY?

HOW TO BUY?

NEWS

KALTENBACH KBS 2101 DG BANDSAW MACHINE

mitring band saw for medium- and heavy-duty steel fabrication and service centres

Workspace 90° [mm]: 2100 x 800

BENEFITS AT A GLANCE

    • Designed for profiles with large material cross-sections
    • Highest cutting performance due to carbide saw bands
    • AFC automatically reduces cutting time significantly
    • Highest automation opportunities for short piece handling
    • Fast change of the saw band for low idle times
    • Robust construction for perfect cutting results
    • Precise setting of cutting angle
    • Long blade life and the best cutting quality
    • Powerful clamping system for low vibrations
    • Cutting pressure and slippage control for perfect quality

Auditable, deliverable, measurable and evidence-based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man-hours reduced from a Kaltenbach KBS 2101 DG Bandsaw Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

Expert Insights on Kaltenbach

JOIN OUR LINKEDIN GROUP

Join our growing and exclusive LinkedIn Group - Innovating Structural Steel Processing and Fabrication Group. In this group, we bring in thought leadership content, topics, trends and challenges within the steel industry and steel processing automation. We encourage everyone to share your business challenges and solutions that you have encountered and how steel processing automation had helped achieved your business objectives.

JOIN HERE >>>