Kaltenbach KBS 1051 DG Bandsaw Machine

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BROCHURES

FEATURES

HYDRAULIC FEED CONTROL WITH MONITORING

  • Powerful feed
  • Fast and easy feed adjustment even during runtime

NC-CONTROLLED ANGLE SETTING

NC-CONTROLLED ANGLE SETTING

  • Precise angle setting for high-quality cuts
  • NC-standard enables the highest reliability

HORIZONTAL AND VERTICAL CLAMPING DEVICE

HORIZONTAL AND VERTICAL CLAMPING DEVICE

  • Clamping directly next to the operation area
  • Low vibrations for long saw band lifetime and low operating costs
  • Cutting of material layers and bundles possibles

SWITCHING FROM RAPID TO PRE-SET FEED RATE

SWITCHING FROM RAPID TO PRE-SET FEED RATE

  • Automatic switching from rapid feed approach to pre-set feed rate
  • Low idle times and higher machine utilization
  • The feature is fully independent of the machine program

AUTOMATIC HYDRAULIC CUTTING PRESSURE CONTROL

  • Automatic feed control based on band pressure detection
  • Extended saw band lifetime based on material and band status

HYDRAULIC BAND TENSION

  • Set the right tension level for a cutting process
  • High tension is activated during the cutting process
  • Low tension during the idle time for long band lifetime

Minimum quantity lubrication

Minimum quantity lubrication

  • MQL ensure a longer saw band lifetime
  • No lubrications rest on the material possible

Chip removal brush

Chip removal brush

  • Less contamination of the machine and its environment
  • Higher cutting performance
  • Less wear on saw band for longer lifetime and lower costs

Electronic band slip monitor

  • Rotation speed measurement of both saw wheels
  • Slippage is reliable detected
  • Cutting process is stopped automatically

Powerful drives

  • High-performance cuts for carbide saw bands
  • Cutting time reduction of up to 40%
  • Reach industry-leading throughputs due to outstanding performance

Foldaway clamping device

  • Vertical clamping device can easily be foldaway
  • Comfortable change of saw band possible
  • Lower setup times and higher operator satisfaction

Material measurement

  • Measures material height and width
  • Checks measured values with programme
  • Larger deviation will lead to operator warning

Robust saw in solid twin pillar construction

Robust saw in solid twin pillar construction

  • High cutting performance and precision
  • Longlasting construction for long investment cycles
  • Inclined saw band for higher average feed rates

Chip conveyor

  • Automated chip handling
  • Higher comfort for operator

Office software license

  • Parts can be programmed, imported and nested in the office
  • Real-time feedback of production status

Band deflection monitor

  • Automatic detection of band deflection
  • Sensor results will be shown to the operator
  • Maintenance can be executed according to real machine conditions

Laser line projection

Laser line projection

  • Laser projection for manual cuts
  • Transport system control directly on machine portal

Automatic hydraulic lowering

  • Lowering of machine base reduces collision risk when new material comes in
  • Less wear on clamping unit and cutting table

Automatic hydraulic lifting

  • Automatic expansion of the cutting channel
  • Internal tension inside the material can no longer clamp the material

Auto Feed Control

Auto Feed Control

  • Automatic adjustment of saw band angle
  • Increased cutting performance up to 50%

SOFTWARE

PROFILINE – EASY, USER FRIENDLY MACHINE OPERATION

PROFILINE – EASY, USER FRIENDLY MACHINE OPERATION

  • Programming of orders via color touchscreen with large keypads directly on the machine control console

PROFILINE – ORDER MANAGER

PROFILINE – ORDER MANAGER

  • Create, copy and delete orders
  • Graphic display of individual positions within an order

PROFILINE – PROFILE DATABASE

PROFILINE – PROFILE DATABASE

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms

PROFILINE – PRODUCTION DATA REPORT

PROFILINE – PRODUCTION DATA REPORT

  • Recording of production times of individual pieces or entire orders

PROFILINE – DATA TRANSFER AND DATA RESPONSE

PROFILINE – DATA TRANSFER AND DATA RESPONSE

  • Data input directly on the machine’s control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory


COMPLEMENTARY

kdm-profile-drilling-beamline

KDM 1015 PROFILE DRILLING MACHINE

  • Drilling machine for drilling, tapping, countersinking, marking and milling
  • Powerful motors for high-performance applications
  • Processing on up to 3 axis simultaneously
  • Automatic tool change with up to 5 tools per axis
  • Integrated material measurement system for high precision

Kaltenbach-KDP-736-400x400

KDP 1036 PROFILE DRILLING MACHINE

  • Drilling machine for drilling, tapping, countersinking, marking and milling
  • Additional sub-axis for parallel processing on 500 mm along with the material
  • Powerful motors for high-performance applications
  • Processing on up to 3 axis simultaneously
  • Automatic tool change with up to 5 tools per axis
  • Integrated material measurement system for high precision

SERVICE

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide-ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

SUPERIOR MACHINERY SERVICES

During these trying times and to cope up with the global demands for 24x7 and superb after-sales service, SMS is proud to offer our very own Superior Machinery Services to address any technical concerns to help maximise the performance of your machinery. Please see click below our services brochure for more information:

Superior Machinery Services (Brochure)

Introducing remote diagnostic support via augmented reality helmet

SMS provides remote support with augmented reality helmets to maintain your fleet of machines at full capacity and quality. This rechargeable helmet serves as the customer's eyes and ears, allowing our service technician to assist you with installation and repair. The smart helmet is available for hire for $250 per hour.

SMS understands the importance of keeping your fleet of machinery running. The services brochure include information on what levels of support we can provide including the schedule of fees and scope of services. Contact us for more information.

Request a machinery evaluation

WHY BUY?

HOW TO BUY?

NEWS

KALTENBACH KBS 1051 DG BANDSAW MACHINE

mitring band saw for light- and heavy-duty steel fabrication and service centres

Workspace 90° [mm]: 1030 x 500

BENEFITS AT A GLANCE

    • Highest cutting performance due to carbide saw bands
    • AFC automatically reduces cutting time significantly
    • Highest automation opportunities for short piece handling
    • Fast change of the saw band for low idle times
    • Robust construction for perfect cutting results
    • Precise setting of cutting angle
    • Long blade life and the best cutting quality
    • Swarf brush to improve cutting performance
    • Powerful clamping system for low vibrations
    • Cutting pressure and slippage control for perfect quality

Auditable, deliverable, measurable and evidence-based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man-hours reduced from a Kaltenbach KBS 1051 DG Bandsaw Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

Expert Insights on Kaltenbach

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