Kaltenbach KBP 1001 (KBS 1051) Bandsaw Machine

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BROCHURES

FEATURES

ROBUST SAW IN SOLID TWIN PILLAR CONSTRUCTION

  • High-cutting performance and precision
  • Long-lasting construction for long investment cycles
  • Inclined saw band for higher average feed rates

HYDRAULIC FEED CONTROL WITH MONITORING

  • Powerful feed
  • Fast and easy feed adjustment even during runtime

NC-CONTROLLED ANGLE SETTING

  • Precise angle setting for high quality cuts
  • NC-standard enables highest reliability

HORIZONTAL AND VERTICAL CLAMPING DEVICE

  • Clamping directly next to the operation area
  • Low vibrations for long saw band lifetime and low operating costs
  • Cutting of material layers and bundles possible

SWITCHING FROM RAPID TO PRE-SET FEED RATE

  • Automatic switching from a rapid feed approach to pre-set feed rate
  • Low idle times and higher machine utilisation
  • Feature is fully independent form machine program

AUTOMATIC HYDRAULIC CUTTING PRESSURE CONTROL

  • Automatic feed control based on band pressure detection
  • Extended saw band lifetime based on material and band status

HYDRAULIC BAND TENSION

  • Set the right tension level for a cutting process
  • High tension is activated during cutting process
  • Low tension during idle time for long band lifetime

MINIMUM QUANTITY LUBRICATION

  • MQL ensure longer saw band lifetime
  • No lubrications rest on the material possible

CHIP REMOVAL BRUSH

  • Less contamination of the machine and its environment
  • Higher cutting performance
  • Less wear on saw band for longer lifetime and lower costs

ELECTRONIC BAND SLIP MONITOR

  • Rotation speed measurement of both saw wheels
  • Slippage is reliably detected
  • The cutting process is stopped automatically

FOLDAWAY CLAMPING DEVICE

  • Vertical clamping device can easily be foldaway
  • Comfortable change of saw band possible
  • Lower setup times and higher operator satisfaction

AUTO FEED CONTROL

  • Automatic adjustment of saw band angle
  • Increased cutting performance up to 50%

POWERFUL DRIVES

  • High-performance cuts for carbide saw bands
  • Cutting time reduction of up to 40%
  • Reach industry-leading throughputs due to outstanding performance

MATERIAL MEASUREMENT

  • Measures material height and width
  • Checks measured values with programme
  • Larger deviation will lead to operator warning

CHIP CONVEYOR

  • Automated chip handling
  • Higher comfort for operator

OFFICE SOFTWARE LICENSE

  • Parts can be programmed, imported and nested in the office
  • Real-time feedback of production status

BAND DEFLECTION MONITOR

  • Automatic detection of band deflection
  • Sensor results will be shown to the oeprator
  • Maintenance can be executed according to real machine conditions

LASER LINE PROJECTION

  • Laser projection for manual cuts
  • Transport system control directly on machine portal

AUTOMATIC HYDRAULIC LOWERING

  • Lowering of machine base reduces collision risk when new material comes in
  • Less wear on clamping unit and cutting table

AUTOMATIC HYDRAULIC LIFTING

  • Automatic expansion of the cutting channel
  • Internal tension inside the material can no longer clamp the material

SOFTWARE

PROFILINE – EASY, USER FRIENDLY MACHINE OPERATION

PROFILINE – EASY, USER FRIENDLY MACHINE OPERATION

  • Programming of orders via color touchscreen with large keypads directly on the machine control console

PROFILINE – ORDER MANAGER

PROFILINE – ORDER MANAGER

  • Create, copy and delete orders
  • Graphic display of individual positions within an order

PROFILINE – PROFILE DATABASE

PROFILINE – PROFILE DATABASE

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms

PROFILINE – PRODUCTION DATA REPORT

PROFILINE – PRODUCTION DATA REPORT

  • Recording of production times of individual pieces or entire orders

PROFILINE – DATA TRANSFER AND DATA RESPONSE

PROFILINE – DATA TRANSFER AND DATA RESPONSE

  • Data input directly on the machine’s control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory


COMPLEMENTARY

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KDM 1015 PROFILE DRILLING MACHINE

  • Drilling machine for drilling, tapping, countersinking, marking and milling
  • Powerful motors for high-performance applications
  • Processing on up to 3 axis simultaneously
  • Automatic tool change with up to 5 tools per axis
  • Integrated material measurement system for high precision

Kaltenbach-KDP-736-400x400

KDP 1036 PROFILE DRILLING MACHINE

  • Drilling machine for drilling, tapping, countersinking, marking and milling
  • Additional sub-axis for parallel processing on 500 mm along with the material
  • Powerful motors for high-performance applications
  • Processing on up to 3 axis simultaneously
  • Automatic tool change with up to 5 tools per axis
  • Integrated material measurement system for high precision

SERVICE

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide-ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

WHY BUY?

HOW TO BUY?

NEWS

KALTENBACH KBP 1001 (KBS 1051 DG BANDSAW MACHINE

mitring band saw for light- and heavy-duty steel fabrication and service centres

Workspace 90° [mm]: 1030 x 500

The KBP 701-1301 series is ideally suited to all aspects of sectional steel fabrication and steel service centres. The machines are specifically designed with a high level of automation, high cutting performance and low maintenance requirements.

BENEFITS AT A GLANCE

    • Highest cutting performance due to carbide saw bands
    • AFC automatically reduces cutting time significantly
    • Highest automation opportunities for short-piece handling
    • Fast change of the saw band for low idle times
    • Robust construction for perfect cutting results
    • Precise setting of cutting angle
    • Long blade life and the best cutting quality
    • Swarf brush to improve cutting performance
    • Powerful clamping system for low vibrations
    • Cutting pressure and slippage control for perfect quality

Auditable, deliverable, measurable and evidence-based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man-hours reduced from a Kaltenbach KBP 1001 (KBS 1051) Bandsaw Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to deliver to your business and your clients successfully.

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