Kaltenbach Marathon A4008 Shotblast Machine

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DATA

Procedures

Shotblasting

Workspace max.
4.000 x 600 mm
Working Range Plate

4.000 x 30 mm

Working Range Profile

1.000 x 420 mm

Passage Range
4.100 x 450 mm / 2.000 x 650 mm
Number of Turbines
8 Pieces
Drive Performance per Turbine
15 – 22 kW
Degree of Automation
Automatic Infeed
Automatic Outfeed
Full-Automatic
Material Class

Steel

Process
Profiles
Solid Material
Plate

BROCHURES

SEE IT WORK

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FEATURES

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LOW LOSS OF SHOTBLASTING ABRASIVE

  • Collects shotblasting abrasive left on shot blasted materials
  • Return to the shotblasting machine by screw conveyor

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3000 MM DISCHARGE LOCK CHAMBER

  • Five curtains in the discharge lock chamber ensure that the shotblasting abrasive stays in the machine
  • A funnel collector with screw conveyor transports the shotblasting abrasive back to the bucket conveyor

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REGENERATION OF SHOTBLASTING ABRASIVE

  • Recirculation of shotblasting abrasive
  • Low operating costs
  • Complete with return stop and rpm monitor for safe operation

High Stability, Low Wear, Low Running Costs

HIGH STABILITY, LOW WEAR, LOW RUNNING COSTS

  • The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining
  • High resistance to wear
  • The manganese lining can be quickly and easily exchanged when worn

Manageable Operating Costs

MANAGEABLE OPERATING COSTS

  • Operating speed designed for BSA = 2.5 with material grades S235JR NEN-EN

Maintenance and Inspection Made Easy

MAINTENANCE AND INSPECTION MADE EASY

  • Protected platform for inspections
  • Easy accessibility to filters
  • Maintenance-friendly

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STOCKING SHOTBLASTING ABRASIVE

  • Sufficient supply of shotblasting abrasive for a continuous process

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SHOTBLASTING ABRASIVE FREE FROM DUST AND SCALE

  • Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive
  • Good shotblasting results even with repeated use of the abrasive

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REDUCTION IN USE OF SHOTBLASTING ABRASIVE

  • Separation of shotblasting abrasive and vacuumed air
  • Long cartridge filter life
  • Low shotblasting abrasive use

Lower Operating Costs through Direct Drive

LOWER OPERATING COSTS THROUGH DIRECT DRIVE

  • Double-disc turbine wheel with eight blades for optimum shotblasting abrasive delivery
  • The turbine is driven by an electric motor via belt drive
  • Vertical mounting to the feedthrough direction. Thus optimum shotblasting results at the highest feedthrough speeds

Clean Work Environment

CLEAN WORK ENVIRONMENT

  • Purification of the vacuumed air (< 1 mg / m2) by means of cartridge filters (without the use of additional filters)
  • Return of purified air to the work environment
  • Long cartridge filter life and thus low operating costs

IN-/OUTFEED SIDE

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T 13 TRANSPORT SYSTEM FOR STEEL CONSTRUCTION AND STEEL SERVICE CENTERS

T 13 Modular Expandable Conveyor Roller System


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CONNECTION TO STEEL ROLLER CONVEYOR

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)


FAST MATERIAL CROSS TRANSPORT

FAST MATERIAL CROSS TRANSPORT

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

TRANSPORT SYSTEM

Transport system T15


SERVICE

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access, we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide-ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

WHY BUY?

Meet the Managing Director of Kaltenbach _ Specialist Machinery Sales

 

Click the testimonials and case studies to see the positive gains your peers are gaining:

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Company Profile - Who are Kaltenbach Specialist Machinery Sales

 

(Image Trailer) Who are Kaltenbach Specialist Machinery Sales

 

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  1. Specialist Machinery Sales | Capability Statement
  2. Specialist Machinery Sales | The Art of Steel Processing Automation
  3. Specialist Machinery Sales | Client Testimonials

HOW TO BUY?

NEWS

KALTENBACH MARATHON A4008 SHOTBLAST MACHINE

Shotblasting for Continuous Operations

Capacity range [mm]: 4000 x 600 and Number of Turbines: 8

BENEFITS AT A GLANCE

    • Aperture size (w x h): 4.100 x 450 / 2.000 x 650 mm
    • Eight turbines (15 – 22 kW each)
    • The solution for steel traders, steel fabricators and steelworks, as well as shipyards in shift operation
    • Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining)
    • Maintenance and user friendly

Auditable, deliverable, measurable and evidence-based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man-hours reduced from a Kaltenbach Marathon A4008 Shotblast Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

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