Kaltenbach KTC 2512 Painting System

Data

Procedures
Shotblasting
Workspace max.
2.500 x 600 mm
Working Range Plate
2.500 mm
Working Range Profile
2.500 x 600 mm
Passage Range
2.500 x 700 mm
Number of Spray Guns
12 – 24
Degree of Automation
Automatic Outfeed
Automatic Infeed
Full-Automatic
Materialclass
Steel
Process
Profiles
Solid Material
Plate
Welded Constructions

Brochures

  1. Shotblasting and Painting – System Provider
  2. Shotblasting and Painting – Brochure
  3. Kaltenbach Company Profile – Corporate Presentation (Powerpoint)
  4. SMS Fabrication & Steel Processing Metalworking Machinery Portfolio

See It Work

Features

Topcoating with Optimum Results

Topcoating with Optimum Results

  • Complete painting in a single work step
  • Continuous processing for high throughput

Up to Three Colour Systems Allow High Flexibility

Up to Three Colour Systems Allow High Flexibility

  • 12 spray guns for painting made-to-measure steel profiles and steel constructions
  • Optionally expandable to up to 36 (three colour systems for three different colours; colour change possible without flushing the system)
  • Thickness of the paint layer continuously adjustable from 20 up to 150 µm

Automatic Topcoat Painting

Automatic Topcoat Painting

  • Painting of finished steel constructions
  • Water- or solvent-based painting possible
  • Highly economical due to low energy and paint costs
  • Maintenance and user friendly

High Throughput Due to Fast Drying Times

High Throughput Due to Fast Drying Times

  • Dryer with PU foam insulation in cartridge form
  • Adjustable temperature range
  • Optimized drying process through circulating air fans
  • The drying tunnel is connected to the preheating furnace by means of a duct system, so that the heated air can also be used in the drying process

Optimum Temperatures of Steel Beams and Constructions

Optimum Temperatures of Steel Beams and Constructions

  • Two burners
  • Extremely low gas consumption
  • Adjustable temperature range
  • The preheating furnace is connected to the after-dryer by means of a duct system, so heated air can thus be used in the drying process

In-/Outfeed Side

Transport System for Painting Systems

Transport System for Painting Systems

Chain Conveyors


T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Modular Expandable Conveyor Roller System


Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)


Low-Noise Material Cross Transport

Low-Noise Material Cross Transport

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

Service

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

Why Buy?

Click the testimonials and case studies to see the positive gains your peers are gaining:

How to Buy?

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Kaltenbach KTC 2512 Painting System

Final Painting System for Customized Steel Profiles and Steel Constructions

Capacity range [mm]: 2500 x 600 and Number of Spray Guns: 12 – 24

BENEFITS AT A GLANCE

  • Aperture size (w x h): 2.500 x 700 mm
  • Automated painting process
  • Maximum economy through reduced throughput times and paint consumption, and space saving due to reduced drying times
  • 12 paint guns (optionally 24) for complete painting in a single pass
  • Use of water-soluble or solvent-based paints
  • Low cleaning and maintenance times

Auditable, deliverable, measurable and evidence based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man hours reduced from a Kaltenbach KTC 2512 Painting System. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

Expert Insights on Kaltenbach

Kaltenbach