Kaltenbach KF 2614 / 28 Plate Processing Centre

Data

Dimensions (L x W x H)
15500 x 9000 x 5000 mm
Weight
Approx. 13000 kg
Procedures
Drilling
Thermal Cutting
Contour Marking
Milling
Threading
Reducing
Signing
Feedrate
2000 mm/min
Working Range Plate
1.600 x 6.000 mm
Drilling unit horizontal (Z- and W-axis)
1 / 2 Pieces
Drill Size
6,8 – 50 mm
Number of Tools per Axis
14 Pieces
Drive power axe
34,5 kW
Spindle speed max.
3500 min-1
Sheet starting material sheet width
220 – 2600 mm
Sheet starting material sheet length
500 – 6000 (12000) mm
Sheet starting material sheet thickness
6 – 100 mm
Toolchanger x Magazine places
1 x 14 (2 x 14) Pieces
Tools
Carbide Tools
HSS-Tools
Solid Carbide Tools
Degree of Automation
Automatic Outfeed
Automatic Sorting of Trim and Remnant Cuts
Automatic Infeed
Full-Automatic
Materialclass
Steel
Process
Plate
Component Length Max.
60 x 60 / 2600 x 6000 (12000) mm

Brochures

  1. New KF Series – Brochure
  2. Range of Tools – Saw Bands
  3. Systems for Steel Processing (SSP) – Product Catalogue
  4. Kaltenbach – Plate vs. Portal Movement (Powerpoint)
  5. Kaltenbach Company Profile – Corporate Presentation (Powerpoint)
  6. SMS Fabrication & Steel Processing Metalworking Machinery Portfolio

See It Work

Features

Convenient Operation of the System

Convenient Operation of the System

  • Plain-text display of machine data and possible error messages
  • Good observation of the processes and rapid intervention in case of disturbance

Low Wear & Low Maintenance

Low Wear & Low Maintenance

  • Drill carriage mounted on dual play-free, pre-stressed linear guides
  • Robust mountig for high precision when drilling

Universal, Economical Gas Cutting Process

Universal, Economical Gas Cutting Process

  • Universally implementable gas cutting unit built onto the drilling unit
  • Automatic height adjustment of the cutting unit

Fully Automatic Processing Possible

Fully Automatic Processing Possible

  • Automatic disposal of small parts in a removable finished-parts container

 High Cutting Speed

High Cutting Speed

  • Highest cutting performance and optimum cutting quality
  • In addition to autogenous gas cutting, a high-performance plasma cutting machine can optionally be used
  • Common cut and cross-cut technology generates significantly less waste

Dust Free Work Environment

Dust Free Work Environment

  • System with pre-separator and dust collection container
  • Filtering unit with eight cartridges in flame retardant design
  • Automatic filter cleaning

KF 2512: Double Throughput

KF 2512: Double Throughput

  • In order to increase throughput the system can be expanded through an additional drilling/gas-cutting unit (autogenous and/or plasma)

Fast Marking Process

Fast Marking Process

  • Fast, high-quality marking process for applying letters and numbers
  • Marking depth to 1 mm regardless of material and plate thickness
  • Imprint still clearly visible after galvanizing or painting

Material Marking by Means of a Milling Tool on the Drill Head

Material Marking by Means of a Milling Tool on the Drill Head

  • Application of numbers and letters as well as reference boundaries for welding add-on pieces
  • DSTV-Data import
  • Use of high-speed carbide tools

Machine Operation with the Most Up-to-Date Software

Machine Operation with the Most Up-to-Date Software

  • Easy data import and export
  • Automatic or manual nesting
  • Partial programming possibility via NC-DSTV, DXF or DWG files, integrated drawing program or macros
  • And much more

Short Changing Times for Tools

Short Changing Times for Tools

  • Automatic tool change on the drilling unit for the most common tool sizes
  • Tool change unit consists of a chain change system directly attached to the portal
  • Tool change automatically sets the correct speed and feed-rate values
  • Automatic drill length sensing

Swarf Brush

Swarf Brush

  • Fully automated swarf removal before thermal cutting

Downholder & Downholder Roll

Downholder & Downholder Roll

  • Hold-down device minimises vibrations- thereby increasing machining quality and prolonging tool life
  • Hold-down device is used with extensive milling operations

In-/Outfeed Side

Carriage

Carriage

Carriage


Temporary Storage Options

Temporary Storage Options

Cross Transport with Lift-and-Carry System


Software

Easy, user friendly machine operation

Easy, user friendly machine operation

  • Color touchscreen with large keypads directly on the machine control console

Tool manager

Tool manager

  • Tool Changer setup based upon the tool type and diameter
  • Allocation of the drill diameter to rotational speed settings and feed rates

LANTEK - Programming via macros integrated into the drawing program

LANTEK – Programming via macros integrated into the drawing program

  • Macros available from within the integrated drawing program and can be individually created, modified or expanded

LANTEK - Cross-cut function

LANTEK – Cross-cut function

  • Interactive automatic or manual true-shape nesting

LANTEK - Econo-cut function

LANTEK – Econo-cut function

  • Interactive automatic or manual true-shape nesting

LANTEK - WOS Workshop Organization System

LANTEK – WOS Workshop Organization System

  • On-screen information on the current and open nesting orders with plate data, estimated amount of processing time, tools, etc.
  • Recording of actual processing time
  • Information on the production status

LANTEK - Data transfer and data response

LANTEK – Data transfer and data response

  • Data input directly on the machine’s control console
  • Data import in DSTV, DXF or DWG format
  • Data export of already produced parts in any directory

Service

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

Why Buy?

Click the testimonials and case studies to see the positive gains your peers are gaining:

How to Buy?

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Kaltenbach KF 2614 / 28 Plate Processing Centre

Capacity range W x L [mm]: 2600 x 6000 (optional 12000)

BENEFITS AT A GLANCE

  • Diverse manufacturing technologies such as drilling, milling, countersinking, thread-cutting, contourmarking, oxyfuel and plasma cutting bundled on a single machine
  • Powerful drives for optimum performance and low production times
  • Higher spindle speeds ideal for milling
  • 14-place tool changer for faster setup times
  • Less space needed for measuring carriage
  • Measuring carriage at the side runs through the machine to optimise plate fixation throughout the entire machining process
  • Increased traversing speed of axes
  • Durable construction provides the basis for a long-term investment
  • Common cut for less waste
  • Fully automatic handling of small parts
  • Rotating swarf brush for automatic clearing of chips in front of cutting processes
  • Two processing units for parallel machining and higher efficiency
  • Optionally with downholder roll for optimum contact pressure of the plate when milling larger contours
  • Less space requirements for measuring carriage by more compact design
  • Higher spindle speed for drilling and milling

Auditable, deliverable, measurable and evidence based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man hours reduced from a Kaltenbach KF 2614 / 28 Plate Processing Centre. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

Expert Insights on Kaltenbach

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