Kaltenbach KBS 1351 DG Bandsaw Machine

Data

Operating Voltage
400A / 50Hz / -A
Drive Performance
15,9 kW
Dimensions (L x W x H)
4900 x 1850 x 3000 mm
Weight
Approx. 7,700 kg
Procedures
Sawing
Sawband
10300 x 67 x 1,6 mm
Sawband Inclination
0 – 10 degrees
Cutting Speed
15 – 150 m/min
Feedrate
0 – 600 mm/min
Rapid Advance/Return Movement
6.000 mm/min
Workspace max.
1330 x 600 mm
Working Range min.
50 x 10 mm
Mitre Range
-40°/90°/+30°
Tools
Bi-Metal Tools
Carbide Tools
Degree of Automation
Automatic Outfeed
Automatic Infeed
Automatic Sorting of Trim and Remnant Cuts
Full-Automatic
Materialclass
Steel
Process
Bundles
Layers
Profiles

Brochures

  1. KBS 1351 – 2D Layout
  2. Range of Tools – Saw Bands
  3. Systems for Steel Processing (SSP) – Product Catalogue
  4. Kaltenbach Company Profile – Corporate Presentation (Powerpoint)
  5. SMS Fabrication & Steel Processing Metalworking Machinery Portfolio

See It Work

Features

Saw Band Relief when Idling

Saw Band Relief when Idling

  • Electronically monitored, with automatic tension reduction when saw band is idle
  • Automatic shut-off of the saw drive in case of blade breakage
  • Long saw band life

Visual Display of the Cutting Edge

Visual Display of the Cutting Edge

  • Processing of material via feed creep rate through control keys directly on the saw frame
  • Sawing on tracings possible

Band Deflection Monitoring

Band Deflection Monitoring

  • Control of cutting path through the material when saw band begins to wear
  • Input of threshold values on the operating console in addition to cycle interruption if maximum parameters are exceeded
  • High cut quality, no material waste

Contactless Materials Transport over the Saw Table

Contactless Materials Transport over the Saw Table

  • Hydraulic lowering of the entire machine below roller conveyer level after the sawing cycle ends
  • Protection of saw table and workpiece during materials handling

'Saw Band Friendly' Operation

‘Saw Band Friendly’ Operation

  • Measurement in both saw band guides
  • Cutting-pressure selection adjustable on the saw frame
  • Self-regulating feed rate across the range of saw band contact lengths

Fast and Precise Mitre Adjustment

Extremely Fast and Precise Miter Adjustment

  • Adjustment on free-standing control console
  • Angle setting via servo motor with planetary gears and absolute rotary encoder
  • Automatic, hydraulic clamping of the machine after reaching the mitre setting
  • Reduced non-productive times when changing mitres

Material Checking through Clamping Device

Material Checking through Clamping Device

  • Hydraulic profile clamping within the automatic sawing control (clamping, sawing, unclamping)
  • Clamping devices with long-stroke clamping cylinders and integrated absolute level gauge
  • Clamping of the workpiece directly alongside the saw band for precise cuts, even with short cutting lengths
  • Material checking and automatic comparison of the target/current values; if applicable, plain-text error message appears on the control console
  • Clamping and sawing of layers and bundles possible

Saw Blade Changing Made Easy

Saw Blade Changing Made Easy

  • Excellent access when changing band saw blades
  • Easy, user-friendly handling
  • Reduced non-productive times

Virtually Dry Workpiece

Virtually Dry Workpiece

  • Micro-dosing system with level and pressure monitoring to ensure the functional efficiency of the cooling lubricant system
  • Optimum tool lubrication when sawing profiles
  • Disposal of lubricant unnecessary
  • Long saw band life

Saw Band Protected from Wear

Saw Band Protected from Wear

  • Brush separately driven by three-phase motor
  • Automatic motor-driven adjustment of the swarf brush
  • Long saw band life and excellent cut quality

Reduction in Sawing Times of Up to 50%

Reduction in Sawing Times of Up to 50%

  • Automatic adjustment of the saw band angle to suit the profile cross-sections in order to minimise the tool contact length
  • Additional positioning axis for the saw frame in connection with special guides on the machine frame
  • Higher feed rates and considerably shorter cutting times

In-/Outfeed Side

Connection to Steel Roller Conveyor

Connection to Steel Roller Conveyor

Cross Transport by Means of Lift-and-Carry System (As an Alternative to Drag Chains)


Standard Measuring System on the Feed Side for Sawing Machines

Standard Measuring System on the Feed Side for Sawing Machines

  • Positioning drive through frequency regulated three-phase motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Rapid pivoting of the squaring arm
  • Manual adapter for processing short lengths

Standard Measuring System on the Feed Side

Standard Measuring System on the Feed Side

M 150 P Sliding Measuring Carriage with Pusher Plate


Low-Noise Material Cross Transport

Low-Noise Material Cross Transport

By lightly raising the material using polyamide-coated rollers integrated into the roller conveyor, the traditional “steel on steel” noise from cross transporting profiles is significantly reduced. Transport technology in steel construction and steel trading will be revolutionized through this new system.

  • Fully-automatic control
  • Contributes to enhanced occupational safety and the protection of personnel and the environment

Space Saving Measuring System on the Feed Side

Space Saving Measuring System on the Feed Side

M 152 GG Sliding Measuring Carriage with Two Grippers


Cross Transport with lifting pins

Cross Transport with lifting pins

Cross Transport with lifting pins


Fast Material Cross Transport

Fast Material Cross Transport

  • Material stock in heavy-duty steel construction
  • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
  • Drag chains with transport claws
  • Drive system with continuously-variable frequency-controlled gear motor

T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Transport System for Steel Construction and Steel Service Centers

T 13 Modular Expandable Conveyor Roller System


Universal Measuring System on the Outfeed Side for Sawing Machines

Universal Measuring System on the Outfeed Side for Sawing Machines

  • Positioning drive through servo motor with absolute rotary encoder
  • Automatic NC positioning via machine software
  • Rapid pivoting of the squaring arm
  • Automatically-extending adapter for processing short lengths
  • Material weights of more than 8 t can be processed through additional brake cylinder (optional)

Universal Measuring System on the Feed Side

Universal Measuring System on the Feed Side

M 151 G Sliding Measuring Carriage with Gripper


Fully-Automatic Sorting System

Fully-Automatic Sorting System

AS 1051 Autosorter


Software

PROFILINE - Easy, user friendly machine operation

PROFILINE – Easy, user friendly machine operation

  • Programming of orders via color touchscreen with large keypads directly on the machine control console

PROFILINE - Order manager

PROFILINE – Order manager

  • Create, copy and delete orders
  • Graphic display of individual positions within an order

PROFICUT - Profile database

PROFILINE – Profile database

  • Comprehensive profile database
  • Easily expandable
  • Graphic display of workpiece forms

PROFILINE - Production data report

PROFILINE – Production data report

  • Recording of production times of individual pieces or entire orders

PROFILINE - Data transfer and data response

PROFILINE – Data transfer and data response

  • Data input directly on the machine’s control console
  • Data import in DSTV or DSTV+ format
  • Data export of previously produced parts in DSTV feedback format to any directory

Service

HELPDESK MODULE

Whether by telephone, email or remote access, with the Helpdesk module you can take advantage of the expertise from our helpdesk team, for telephone advice and support. With remote access we can fix (in 90% of cases) the problem quickly ensuring the highest possible system availability.

  • Wide ranging and professional fault diagnostics and solution.
  • Shorter and less frequent service calls through targeted preparation.
  • Individual advice and support.

MAINTENANCE MODULE

Minimize your downtime and achieve the best possible quality processing results from your KALTENBACH machine, always maintained by us with regular, expert inspection and maintenance – Always at competitive costs!

  • YOU WILL NEVER NEED TO WORRY ABOUT MAINTENANCE WITH THIS MODULE.
  • Minimum plant downtime.
  • Transparent costs.
  • Cost reduction through early fault detection and elimination.

SPARE PARTS & TOOLS MODULE

Tools, wear parts and consumables. We can give comprehensive advice on all of your needs, their technical suitability and their optimum use. By request we provide you with a monthly, quarterly or annual contract. Spare parts at competitive prices.

  • WITH ORIGINAL KALTENBACH PARTS YOUR MACHINE LIVES LONGER.
  • THE SPARE PARTS MODULE WILL ALSO SAVE YOU MONEY.
  • Reliable and fast delivery.
  • Guaranteed spare parts supply.

TRAINING & EDUCATION MODULE

Every machine is only as good as it’s operator. Regular refresher – Training and / or technology training for your operators and maintenance staff, will not only improve the productivity of your KALTENBACH machine, but also increases the professional qualifications of your employees.

  • EXPERTISE AND BUILD YOUR KNOWLEDGE THROUGH THE TRAINING MODULE.
  • Specially tailored to your needs and equipment.
  • Increasing the life of the machine.
  • Reducing errors, downtime and setup times.
  • Ensuring consistent processing and product quality.
  • Ensuring Factory Settings are maintained by highly trained maintenance personnel.

Why Buy?

Click the testimonials and case studies to see the positive gains your peers are gaining:

How to Buy?

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Kaltenbach KBS 1351 DG Bandsaw Machine

Fast High Performance Band Saw with Mitre Unit for Structural Steel Profiles

Capacity Range 90° [mm]: 1330 x 600

BENEFITS AT A GLANCE

  • Capacity Range (w x h): 1.330 × 600 mm
  • Robust, low-vibration twin-column construction for perfect cutting results
  • Precise NC-controlled cutting-angle setting
  • Powerful clamping system reliably holds material and reduces vibrations to prolong band life and best cutting results
  • Intelligent material measurement integrated into clamping system for greater process reliability
  • Rapid/working feed concept for shorter idle times
  • Swarf brush to improve cutting performance and reduce impurities in the machine
  • Cut monitoring system incl. cutting pressure and slippage control for optimum cutting quality
  • Laser-assisted cutting edge visualisation for manual cuts
  • High process automation can be combined with an autosorter
  • Carbide saw bands for high performance cuts
  • Auto Feed Control automatically controls the saw band angle to suit the profile cross-section, significantly reducing cutting times
  • Powerful drives for carbide applications
  • Fast change of the saw band for low idle times

Auditable, deliverable, measurable and evidence based metrics will be provided so your strategic team can calculate the ROI, capacity increase and man hours reduced from a Kaltenbach KBS 1351 DG Bandsaw Machine. SMS will evaluate your current position and ongoing strategy, we will then assess any gaps to successfully deliver to your business and your clients.

Expert Insights on Kaltenbach

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