Case Study – Improve the schedule to supply add-on parts to fabricators
IMPROVE THE SCHEDULE TO SUPPLY ADD-ON PARTS TO FABRICATORS
Fabricators will lose reputation and contracts or face penalties if fabricated steel does not arrive on site three weeks after contract signature. The schedule is critical and builders are demanding faster deliveries.
Steel service centres & fabricators understand the requirement for fast delivery for add-on parts so parts can be fabricated, galvanized or painted before delivered to the site. What SMS clients have discovered are the time studies for processing add-on parts with a CNC flat bar machine improves the delivery schedule of add-on parts compared to parts processed with a laser/plasma-drill machine. Any improvement for delivery of add-on parts ensures fitters can fabricate to get the steel passing to the next step which is QA/QC and paint/gal.
We have all witnessed inferior cut quality for add-on parts when a plasma/laser is running too fast to minimize the processing time on a commoditize low margin add-on part. What SMS’s clients found is the CNC punch and shear machine provides a consistent processing speed and acceptable QA/QC standard for every part.
Any plasma or laser cut part requires thermal cutting on all four sides of the part and manual labour to remove any cutting burr or dross from the cutting process. Time studies can measure the faster processing speeds for a punch and shear versus thermal cutting. The add-on parts processed on a CNC punch and shear machine will not require de-burring which improves the cost and schedule.
The industry acknowledges that businesses using laser or plasma cutting machines must nest as many parts onto one sheet as possible. Ideally, a full sheet is used to minimise material handling of large sheets of steel that require an overhead crane. Schedules are delayed whilst plasma/laser businesses want to wait for a full nested of parts for the particular material thickness sheet being processed.
There are significant schedule improvements when processing add-on parts with a CNC flat bar machine that has an automatic in-feed stockyard so several different size material sizes can be loaded for processing and the machine can material handle steel automatically. This improves machine utilization and fast change over different size stock and small part runs when deploying the automatic in-feed table.
Additional cost and schedule savings can be reviewed on the following case studies and white papers when processing add-on parts on a CNC flat bar machine with the option for automation out-feed part sorting functionality.
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