Corrugated H Beam Robotic Welding Machine



Specifications:
  • Machine: Corrugated web beam production line;
  • Profile width: 333 to 1500 mm.
  • Profile length: 400-16000 mm(tapered: 400-12000 mm)
  • Web thickness. 1.5 – 3.0 mm steel (optionally 1.5 to 6.0 mm);
  • Welding speed: up to 1 m/min;
  • Primary material: steel coil. Flange: flat steel;
  • Control system: PLC with operating pane

Description:

 

It is very rare that I see something that is a complete industry game changer! This is one of them. We may look back in 5 years time to see how the roofing industry falls into two neat groups...those who caught hold of the new SIN beam idea and dominate their rivals and those who were too busy to consider it!

 

The main advantages are....

  • the SIN beam is 1/3 lighter than traditional H beam
  • the SIN beam is far stronger because of the corrugated web allowing much great spans and in may cases the removal or  reduction of columns.
  • You can produce various width and lengths without producing scrap. 
  • No imported and shipping costs and delivery can be JIT.
  • No special skills are required to run the fully automatic welding machine that is run by one operator.  
  • Specialist Machinery Sales can supplying the machine to automatically manufacture the SIN Beam at 1m/min

 

We are one of the few locations where these machines can be sold because in Europe the machine manufacturer is also a wholesaler of the beams!

 

The company also manufacture roofing roll forming machines that produce roofing products.

 

We are more than pleased to introducing your business to this revolution in manufacturing that your own corrugated SIN beams will represent.  

 

So in summary you will offer to the market a stronger, longer spanning beam with less waste! This new technology would allow your business to enter the structural market with a huge point of difference and would allow you to be ...

  • Competitive and profitable against the local or imported structural packages that are imported from China. 
  • Achieve higher margins.
  • Deliver huge Engineering advantages
  • Have a unique product that will greatly disadvantage your competitor

Fully automatic production line for corrugated web beams. The equipment consists of decoiler, longitudinal splitter with roll-forming unit, flange intermediate-storage respectively flange feeder, assembly and welding station, as well astransversal beams conveyors. The welding process will be fully automatically executed by 2welding robots. To ascertain the precise welding line the surface of the corrugation will be additionally scanned by the robots using laser sensors.

Any deviations in welding line (caused by heat input) will be constantly rectified by the online Advance Welding Control system (AWC). It guaranties the constant quality of the weld seam, and in this way prevent any possible rejections. One of the welding robots is provided with a plasma-cutter. Thereby will be effected such functions as beam slitting (for tapered beam production), cutting to required length, as well as processing the holes in the web area. The line allows production of both - parallel and tapered beams.




SIN Beam




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